120°F (48.9°C) Outboard Thermostat for Mercury Marine 6–125 HP 2-Stroke Outboards – Replaces 14586 and 18-3549
120°F (48.9°C) Outboard Thermostat for Mercury Marine 6–125 HP 2-Stroke Outboards – Replaces 14586 and 18-3549 is backordered and will ship as soon as it is back in stock.
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Delivery and Shipping
Delivery and Shipping
Orders are typically processed within 1–2 business days.
U.S. orders usually arrive within 6–15 days, depending on stock location and destination.
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120°F (48.9°C) Outboard Thermostat for Mercury Marine 6–125 HP 2-Stroke Outboards – Replaces 14586 and 18-3549 is backordered and will ship as soon as it is back in stock.
Product Details
This replacement 120°F (48.9°C) outboard thermostat is intended for a broad range of Mercury Marine 6–125 HP 2-stroke outboards manufactured from 1986 to 2005, including standard, Sea Pro, Marathon, Super, and selected Jet models listed below. Always confirm the complete engine model, year, and serial-number range before ordering.
This aftermarket thermostat is listed as a cross-reference for several OEM and aftermarket numbers, including Mercury 14586 and Sierra 18-3549. Cross-reference numbers are provided for identification; they do not replace verification of the engine model and serial-number conditions.
- Direct replacement design for the original thermostat where the listed application and mounting requirements match.
- Brass construction with stainless-steel components for marine operating conditions.
- Manufactured in an ISO9002-certified factory according to the supplied product information.
- This listing is for one thermostat; the housing and gaskets are not included.
Part Number Matrix
Use the matrix below as a cross-reference aid. Confirm the original part and engine application before installation.
| Brand | Part Number |
|---|---|
| Mercury Marine | 14586 |
| Mercury Marine | 14586A3 |
| Mercury Marine | 75692A9 |
| Mercury Marine | 75692A10 |
| Mercury Marine | 75692A11 |
| Sierra | 18-3549 |
| GLM | 13120 |
| GLM | 13130 |
| Mallory | 9-43014 |
| AM | AM435491 |
| Johnson/Evinrude | 435491 |
| Johnson/Evinrude | 0435491 |
| Johnson/Evinrude | 0765559 |
Engine & Model Compatibility
The compatibility information below applies only when the model, horsepower, stroke, year, and serial-number conditions all match. Verify your engine identification plate and service-manual information before ordering.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Mercury | 2-Stroke Outboards | 6 | 2-Stroke | 1986–2005 | 14586 | Serial # 0A197112 & Up |
| Mercury | 2-Stroke Outboards | 8 | 2-Stroke | 1986–2005 | 14586 | Serial # 0A197112 & Up |
| Mercury | 2-Stroke Outboards | 9.9 | 2-Stroke | 1986–2005 | 14586 | Serial # 0A197112 & Up |
| Mercury | 2-Stroke Outboards | 15 | 2-Stroke | 1986–2005 | 14586 | Serial # 0B292414 & Up |
| Mercury | Sea Pro | 15 | 2-Stroke | 1994–2005 | 14586 | Serial # 0G044365 & Up |
| Mercury | Super | 15 | 2-Stroke | 1988–2005 | 14586 | Serial # 0B238464 & Up |
| Mercury | 2-Cylinder | 20 | 2-Stroke | 1986–2005 | 14586 | Serial # 0B114231–0T800749 |
| Mercury | 2-Cylinder | 25 | 2-Stroke | 1984–2005 | 14586 | Serial # 0B114231 & Up |
| Mercury | Sea Pro | 25 | 2-Stroke | 1988–2005 | 14586 | Serial # 0B238464 & Up |
| Mercury | 2-Cylinder | 30 | 2-Stroke | 1994–2005 | 14586 | Serial # 0G044027–0T598999 |
| Mercury | 2-Cylinder | 40 | 2-Stroke | 1994–2005 | 14586 | Serial # 0G044027 & Up |
| Mercury | 3-Cylinder | 50 | 2-Stroke | 1991–1999 | 14586 | Serial # 0D000750–0G589999 |
| Mercury | 3-Cylinder | 55 | 2-Stroke | 1991–1999 | 14586 | Serial # 0D000750–0G589999 |
| Mercury | 3-Cylinder | 60 | 2-Stroke | 1991–1995 | 14586 | Serial # 0D000750–0G589999 |
| Mercury | 3-Cylinder | 70 | 2-Stroke | 1987–2005 | 14586 | Serial # 0A996142 & Up |
| Mercury | 3-Cylinder | 75 | 2-Stroke | 1990–1996 | 14586 | Serial # 0C222000 & Up |
| Mercury | 3-Cylinder | 80 | 2-Stroke | 1987–2005 | 14586 | Serial # 0A996142 & Up |
| Mercury | 3-Cylinder | 90 | 2-Stroke | 1987–1996 | 14586 | Serial # 0A996142 & Up |
| Mercury | 4-Cylinder | 100 | 2-Stroke | 1988–1996 | 14586 | Serial # 0B209468–0G965520 |
| Mercury | 4-Cylinder | 115 | 2-Stroke | 1989–1996 | 14586 | Serial # 0D283222 & Up |
| Mercury | 4-Cylinder | 125 | 2-Stroke | 1989–1996 | 14586 | Serial # 0D283222 & Up |
| Mercury | Jet | 20–45 | 2-Stroke | 1994–2004 | 14586 | Multiple base engines; verify the specific model and serial range |
Technical Specs
- Product Type
- Outboard engine thermostat
- Installation
- Direct replacement where application conditions match
- Temperature Rating
- 120°F (48.9°C)
- Operating Temperature
- 120°F (48.9°C) opening temperature
- Material
- Brass with stainless-steel components
- Housing Compatibility
- Requires the original or compatible thermostat housing assembly; housing not included
- Weight
- Approximately 2.08 oz
- Certification
- Manufactured in an ISO9002-certified factory according to the supplied product information
What’s in the Box
- 1 × 120°F (48.9°C) thermostat
Not included: thermostat housing, housing cover, or replacement gaskets.
Installation Notes
- Make sure the engine is completely cool and disconnect the battery for safety.
- Locate the thermostat housing and consult the engine service manual for access and model-specific procedures.
- Place a drain pan underneath and carefully remove the bolts securing the housing cover.
- Remove the old thermostat and gasket. Note the thermostat orientation before removal.
- Clean the housing and cover mating surfaces, removing all old gasket material without damaging the sealing surfaces.
- Install the new thermostat in the same orientation as the original.
- Install a new, separately sourced gasket suitable for the specific engine and housing.
- Reattach the housing cover and tighten the bolts to the manufacturer’s specified torque.
- Reconnect the battery.
- Run the engine according to the service manual and check carefully for water leaks around the thermostat housing. Confirm that the engine reaches and maintains the expected operating temperature.
Troubleshooting & FAQ
How do I know if this thermostat is correct for my engine?
Verify the engine brand, exact model, horsepower, stroke, year, and serial number against the compatibility information. Cross-reference the original thermostat number and compare the replacement with the original before installation. If any condition is different or unclear, consult a qualified marine technician.
What are the signs of a failing outboard thermostat?
Possible symptoms include overheating at idle or low speed, an engine that takes too long to warm up, operation that remains too cool, inconsistent temperature readings, or temperature alarms. Other cooling-system problems can produce similar symptoms, so diagnose the complete system before replacing parts.
Do I need to replace the gasket when I replace the thermostat?
Yes. Replacing the thermostat housing gasket whenever the housing is opened is recommended. This listing includes the thermostat only, so obtain the correct gasket separately for the specific engine application.
How often should an outboard thermostat be replaced?
There is no universal replacement interval for every engine. Inspect the thermostat during routine cooling-system service, such as every 2–3 years or 200–300 hours where appropriate for the engine and operating conditions. Replace it if it is corroded, sticking, damaged, or not regulating temperature correctly.
Is this an OEM thermostat?
No. This listing is for an aftermarket replacement. The listed OEM and aftermarket numbers are cross-reference identifiers, not a claim that this part is manufactured by Mercury Marine, Sierra, Johnson/Evinrude, or another referenced brand.
What are the shipping and warranty terms?
Shipping options and delivery estimates are shown at checkout. Warranty and return eligibility are governed by the applicable store policies; contact support with your order details if assistance is needed.
Safety & Important Information
- Verify the engine model, year, horsepower, stroke, serial number, original thermostat, and housing before ordering.
- Do not rely on horsepower alone to determine fitment.
- Compare the replacement part with the original. Do not install it if the dimensions, configuration, or application do not match.
- This is an aftermarket replacement, not an OEM component.
- Allow the engine to cool completely before servicing the thermostat housing.
- Professional installation is recommended for safe and correct operation.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts selected for dependable performance in real-world conditions.
- Global Fulfillment — Shipping options and delivery estimates are provided during checkout.
- Manufacturer-Direct Value — Fair pricing with attention to materials and quality control.
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