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Water Pump Service Kit for Honda BF35–BF50A and BF40/BF50D Outboards – Replaces 06193-ZV5-020 and 06193-ZV5-010

Regular price $34.20

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U.S. orders usually arrive within 6–15 days, depending on stock location and destination.


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Product Details

This Water Pump Service Kit is designed for selected Honda 4-stroke outboard applications in the BF35–BF50A and BF40/BF50D range. It is intended to service the water-pump assembly and help restore proper cooling-water circulation when the existing pump components are worn or damaged.

The kit is associated with Honda Marine outboard service references 06193-ZV5-020 and 06193-ZV5-010. These are manufacturer reference numbers only; this product is an aftermarket replacement and is not a genuine Honda component.

  • Water-pump service kit for compatible Honda 4-stroke outboards.
  • Designed for the BF35–BF50A and BF40/BF50D fitment range listed below.
  • Use the original pump assembly and the supplied product configuration to confirm the required components before installation.
  • Do not operate the water pump dry. Lubricate the impeller during installation with a suitable water-pump lubricant such as glycerin or a compatible silicone-based lubricant.

Part Number References

Confirm the number on your original part and compare the water-pump assembly before ordering.

Brand Reference Number Reference Type
Honda Marine 06193-ZV5-020 Manufacturer service reference
Honda Marine 06193-ZV5-010 Manufacturer service reference

Engine Compatibility

The company catalog identifies this service-kit product for Honda 4-stroke outboards in the following fitment range. Exact model-year, serial-number, shaft-length, and lower-unit conditions are not specified in the available product record, so compare the original water-pump assembly before purchase.

Brand Model Range Rated HP Range Stroke Reference Numbers
Honda Marine BF35–BF50A 35–50 HP 4-Stroke 06193-ZV5-020; 06193-ZV5-010
Honda Marine BF40D and BF50D 40–50 HP 4-Stroke 06193-ZV5-020; 06193-ZV5-010

Technical Specifications

Product Type
4-stroke water-pump service kit
Application
Honda Marine outboard water-pump service
Compatible Fitment
BF35–BF50A and BF40/BF50D model ranges as listed above
Stroke
4-Stroke
Installation
Replacement service installation; follow the engine manufacturer's service procedure
Important Operating Requirement
Never run the water pump dry. Confirm that the engine is supplied with cooling water before starting.

What’s in the Box

This product is identified as a water-pump service kit. The company catalog contains both “with housing” and “without housing” service-kit category descriptions, but does not provide a definitive component-by-component package list for this product record. Confirm the supplied configuration and compare it with the components being replaced before installation.

  • Water-pump service-kit components for the listed Honda application.
  • Housing inclusion depends on the supplied product configuration; verify before ordering.

Installation Notes

  1. Disconnect the battery and follow all applicable marine-engine safety procedures.
  2. Place the outboard securely and remove the lower unit according to the engine manufacturer's service instructions.
  3. Access the water-pump assembly and note the position and order of the existing components.
  4. Remove the worn service components and clean the mating surfaces before assembly.
  5. Install the replacement service components in the correct order and orientation.
  6. Apply a light coating of suitable lubricant to the impeller and pump surfaces. Do not use petroleum-based grease on neoprene impeller components unless specifically approved by the manufacturer.
  7. Reassemble the water-pump housing and lower unit using the manufacturer's specified torque values.
  8. Refill or check gearcase lubricant as required by the engine service procedure.
  9. Test the engine only with an adequate water supply. Confirm a strong, steady tell-tale stream and monitor the engine for overheating.

Troubleshooting & FAQ

What are the signs of a worn water-pump service assembly?

Common symptoms include engine overheating, reduced cooling-water flow, or a weak, intermittent, or missing tell-tale stream. Inspect the complete water-pump assembly before replacing individual components.

How often should the water-pump components be serviced?

Service timing depends on engine use and operating conditions, including saltwater, sand, silt, and periods of storage. Follow the maintenance schedule for your exact engine and inspect the pump whenever cooling performance changes.

Can I run the outboard out of the water after installation?

No. Never run an outboard without a proper cooling-water supply. A dry run can quickly damage the impeller and other water-pump components.

Is this a genuine Honda part?

No. This is an aftermarket replacement service kit intended for the listed Honda Marine applications. Honda reference numbers are shown only to help identify compatibility.

How do I confirm the correct configuration?

Compare the original water-pump assembly, the applicable manufacturer reference number, and the components shown for the supplied product configuration. The available company record references both service-kit configurations with and without a housing.

Safety & Important Information

  • Verify the engine model, stroke, reference number, and water-pump configuration before ordering.
  • Exact model-year, serial-number, shaft-length, and lower-unit conditions are not specified in the available product record.
  • Do not run the engine without an adequate cooling-water supply.
  • Professional installation is recommended when lower-unit or water-pump service procedures are unfamiliar.
  • Honda is a trademark of its respective owner. This product is not manufactured or endorsed by Honda Marine.

About Sea Sierra

  • Marine Replacement Parts — Practical replacement components for common outboard service applications.
  • Application-Focused Cataloging — Product references and fitment details are provided to help match the replacement to the original assembly.
  • Service Support — Always compare the original part and follow the engine manufacturer's service instructions before installation.

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