Water Pump Repair Kit for Evinrude/Johnson 2-Stroke Outboards – 90-200 HP
Water Pump Repair Kit for Evinrude/Johnson 2-Stroke Outboards – 90-200 HP is backordered and will ship as soon as it is back in stock.
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Water Pump Repair Kit for Evinrude/Johnson 2-Stroke Outboards – 90-...
Water Pump Repair Kit for Evinrude/Johnson 2-Stroke Outboards – 90-200 HP is backordered and will ship as soon as it is back in stock.
Product Details
This aftermarket water pump repair kit is designed for selected Evinrude and Johnson 2-stroke outboard applications. The company fitment data covers 90 HP SL and DI models, 105 HP Commercial models, 115 HP SL and DI models, 120–140 HP applications, 150/175 HP SL, EL, and DI models, and 200 HP V6 and V8 applications. Shaft length, model designation, year, and gearcase configuration must be checked before ordering.
The kit is associated with the listed Johnson/Evinrude reference numbers below and with aftermarket references from Sierra Marine, GLM Marine, Mallory Marine, and SEI Marine. These numbers are provided for identification and cross-reference purposes; they do not by themselves confirm fitment for every engine.
- Water pump repair kit for selected Evinrude/Johnson 2-stroke outboards.
- Suitable for the specific model, horsepower, shaft, and gearcase conditions shown in the compatibility section.
- Uses a plastic wedge-style impeller drive key according to the company application note.
- Aftermarket replacement part; not an OEM-branded component.
Part Number Matrix
The following manufacturer and aftermarket references are listed for cross-reference. Confirm the number, application, and physical configuration against the original part before purchase.
| Brand | Reference Number |
|---|---|
| Johnson/Evinrude | 05001595 / 5001595 |
| Johnson/Evinrude | 0435929 / 435929 |
| Johnson/Evinrude | 05007972 |
| Johnson/Evinrude | 05001593 |
| Johnson/Evinrude | 05001594 |
| Johnson/Evinrude | 0390768 |
| Johnson/Evinrude | 0392750 |
| Johnson/Evinrude | 0395062 |
| Johnson/Evinrude | 0434421 |
| Johnson/Evinrude | 0391637 |
| Johnson/Evinrude | 0393082 |
| Johnson/Evinrude | 0395060 |
| Johnson/Evinrude | 0435447 |
| Johnson/Evinrude | 0777802 / 777802 |
| Sierra Marine | 18-3315-2 |
| GLM Marine | 12000 |
| Mallory Marine | 9-48200 |
| SEI Marine | 96-306-01K |
Engine & Model Compatibility
Use the complete engine model and shaft configuration when checking fitment. The company data provides the following application ranges:
| Brand | Application | Rated HP | Stroke | Year or Range | Conditions |
|---|---|---|---|---|---|
| Evinrude/Johnson | SL and DI | 90 | 2-Stroke | 1995 and later | Confirm complete model designation. |
| Evinrude/Johnson | Commercial | 105 | 2-Stroke | 1998–2001 | Commercial application. |
| Evinrude/Johnson | SL and DI | 115 | 2-Stroke | 1995 and later | Confirm complete model designation. |
| Evinrude/Johnson | 25-inch shaft, F suffix | 120 | 2-Stroke | Application-specific | F-suffix model required. |
| Evinrude/Johnson | Standard listed applications | 130 | 2-Stroke | 1997 and later | Confirm model and gearcase. |
| Evinrude/Johnson | 25-inch shaft | 135 | 2-Stroke | 2001 | 25-inch shaft application. |
| Evinrude/Johnson | 25-inch shaft, F suffix | 140 | 2-Stroke | 1993 | F-suffix model required. |
| Evinrude/Johnson | 25-inch shaft | 140 | 2-Stroke | 1994–2000 | Confirm complete model designation. |
| Evinrude/Johnson | SL, EL, and DI; 20- or 25-inch shaft | 150–175 | 2-Stroke | 1993 and later | Verify shaft length and model family. |
| Evinrude/Johnson | V6 and V8; 25- or 30-inch shaft | 200 | 2-Stroke | 1993 and later | Verify shaft length and gearcase. |
| Evinrude/Johnson | V4–V6 applications | Application-specific | 2-Stroke | Potentially 1980–2010 | May fit only where the motor has the correct flat spot for the impeller drive key. Additional pump-housing configuration must be checked. |
Technical Specifications
- Product Type
- Water pump repair kit
- Engine Type
- Selected Evinrude/Johnson 2-stroke outboard applications
- Application Range
- Company-listed applications from 90 HP through 200 HP, subject to model and shaft conditions
- Impeller Drive Key
- Plastic wedge-style key application noted by the company
- Installation
- Replacement water pump service component; follow the engine manufacturer's service procedure
- Construction and Included Components
- Specific materials, component quantities, and package contents are application-dependent and are not specified in the company product record.
What’s in the Box
This listing is for the water pump repair kit identified by the application and reference numbers above. The company record does not provide a definitive itemized package list or confirm that a pump housing, gear lubricant, instructions, or individual seals are included. Do not assume that housing or ancillary service materials are supplied unless they are shown in the current product packaging or confirmed before purchase.
Installation Notes
- Confirm the exact engine model, year, horsepower, shaft length, gearcase type, and original water pump configuration before beginning work.
- Disconnect the battery and follow appropriate marine service safety procedures.
- Remove the lower unit according to the engine manufacturer's service instructions.
- Disassemble the existing water pump and inspect the pump plate, housing, drive key, water tube connection, and related sealing surfaces.
- Clean old gasket material and debris from all mating surfaces. Replace any worn components that are not part of this repair kit.
- Install the replacement components in the correct order and ensure the impeller drive key is properly seated.
- Reinstall the lower unit using the manufacturer's torque specifications and service procedure.
- Run and test the engine in a safe water-supply setup. Confirm proper cooling-water flow and check for leaks or overheating.
Professional installation is recommended. Always use the service manual for the specific engine model because water pump configurations and installation procedures can vary.
Troubleshooting & FAQ
What symptoms indicate a water pump service may be needed?
Possible signs include weak or missing tell-tale water flow, an overheating warning, elevated operating temperature, or a damaged or brittle impeller found during inspection. These symptoms can also have other causes, so inspect the complete cooling system.
Does this fit every 75–250 HP Johnson or Evinrude engine?
No. The company record does not confirm a universal 75–250 HP fitment. It specifically lists selected 90–200 HP applications and conditional V4–V6 applications. Check the exact model, year, shaft length, gearcase, and pump configuration before ordering.
Does the kit include a water pump housing?
The company record does not provide a definitive package statement confirming a housing. The product should be treated as a water pump repair kit, and the included components should be confirmed from the current packaging before purchase.
Are the reference numbers OEM numbers?
The Johnson/Evinrude numbers in the matrix are manufacturer reference numbers listed in the product data. Sierra, GLM, Mallory, and SEI numbers are aftermarket cross-references. They are provided for identification and should not be treated as proof of fitment without checking the engine application.
Is this an OEM part?
No. This is an aftermarket replacement water pump repair kit intended for the listed applications.
How often should an impeller be replaced?
Replacement intervals depend on the engine manufacturer's guidance, operating hours, storage conditions, and whether the boat is used in saltwater or contaminated water. Inspect and service the water pump according to the engine service schedule.
Safety & Important Information
- Verify the complete engine model and original part configuration before purchase.
- Keep horsepower, stroke, year, shaft length, and gearcase conditions together when confirming compatibility.
- Do not rely on a reference number alone because similar numbers may apply to different components or applications.
- Inspect related water pump components and replace worn parts as required.
- This is an aftermarket replacement part, not an OEM-branded component.
- Professional installation is recommended for safe and correct operation.
About Sea Sierra
- Marine Replacement Parts — We provide aftermarket components for a range of marine service and repair applications.
- Application-Focused Listings — Product references and compatibility details are presented to help you compare the part with your engine and original component.
- Service-Ready Support — Always use the engine manufacturer's service information for final installation and maintenance requirements.
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