Water Pump Repair Kit Without Housing – Fits Suzuki DF200, DF225 & DF250 4-Stroke Outboards, 2004+
Water Pump Repair Kit Without Housing – Fits Suzuki DF200, DF225 & DF250 4-Stroke Outboards, 2004+ is backordered and will ship as soon as it is back in stock.
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Water Pump Repair Kit Without Housing – Fits Suzuki DF200, DF225 &a...
Water Pump Repair Kit Without Housing – Fits Suzuki DF200, DF225 & DF250 4-Stroke Outboards, 2004+ is backordered and will ship as soon as it is back in stock.
Product Details
This aftermarket water pump repair kit without housing is designed for selected Suzuki 4-stroke outboards, including the DF200, DF225 and DF250 from 2004 onward. It is intended for routine water pump service and replacement of worn pump-service components while retaining the existing pump housing when that housing is suitable for reuse.
The kit is also listed for selected 4-stroke Evinrude/Johnson outboards, including J200, J225, BJ200 and BJ225 applications from 2004–2006. Always match the complete engine model and year before ordering.
- Aftermarket water pump repair kit for service without a replacement housing.
- Designed for the listed Suzuki and Evinrude/Johnson 4-stroke applications.
- Use the existing pump housing only after checking it for wear, scoring, cracks or distortion.
- Helps restore proper water-pump operation when the service components are worn.
Part Number Cross-Reference
The following manufacturer and aftermarket references are associated with this application. Cross-reference the number on your original part and confirm the engine model before installation.
| Brand | Reference | Application |
|---|---|---|
| Suzuki | 17400-93J00 | Water pump service-kit reference |
| Suzuki | 17400-93J01 | Water pump service-kit reference |
| Suzuki | 17400-93J02 | Water pump service-kit reference |
| Suzuki | 17400-93J03 | Water pump service-kit reference |
| Suzuki | 17400-93J04 | Water pump service-kit reference |
| Suzuki | 17400-93J05 | Water pump service-kit reference |
| Sierra Marine | 18-3264 | Aftermarket cross-reference |
| Johnson/Evinrude | 5035036 | Water pump repair-kit reference |
Engine & Model Compatibility
Compatibility conditions must be considered together. Confirm the brand, exact model designation, horsepower, 4-stroke configuration and model year against your engine identification label and service information.
| Brand | Model | Rated HP | Stroke | Years | Reference | Notes |
|---|---|---|---|---|---|---|
| Suzuki | DF200 | 200 | 4-Stroke | 2004+ | 17400-93J00 through 17400-93J05 | Confirm the complete model designation. |
| Suzuki | DF225 | 225 | 4-Stroke | 2004+ | 17400-93J00 through 17400-93J05 | Confirm the complete model designation. |
| Suzuki | DF250 | 250 | 4-Stroke | 2004+ | 17400-93J00 through 17400-93J05 | Confirm the complete model designation. |
| Brand | Model | Rated HP | Stroke | Years | Reference |
|---|---|---|---|---|---|
| Evinrude/Johnson | J200, BJ200 | 200 | 4-Stroke | 2004–2006 | 5035036 |
| Evinrude/Johnson | J225, BJ225 | 225 | 4-Stroke | 2004–2006 | 5035036 |
The company application data also describes Evinrude/Johnson/OMC/BRP 200–225–250 HP 4-stroke outboards from 2004 onward. Because model coverage can vary by exact designation, confirm the engine model and the reference number before purchase.
Technical Specifications
- Product Type
- Water pump repair kit without housing
- Product Category
- 4-stroke outboard water pump service
- Installation
- Replacement service using the existing pump housing when serviceable
- Manufacturer Status
- Aftermarket replacement; not an OEM component
- Housing
- Replacement housing is not included
What’s in the Box
This listing is for the water pump repair-kit configuration without housing. The company product record does not provide a verified component-by-component quantity list. Do not assume that a replacement housing, drive key, seals, gaskets, wear plate or individual hardware items are included unless they are shown in the current product images or confirmed before ordering.
Installation Notes
- Disconnect the battery and place the outboard in neutral, following the manufacturer’s service procedure.
- Remove the lower unit or gearcase as required for access to the water pump.
- Remove the pump cover and existing service components.
- Inspect the existing housing, cover, wear surfaces and mating faces for scoring, cracks, excessive wear or distortion.
- Clean all mating surfaces and remove debris before installing replacement service components.
- Install the components supplied with the kit according to the engine manufacturer’s service instructions. Do not reuse damaged or excessively worn parts.
- Reinstall the pump cover and lower unit, reconnect all linkages and fasteners, and follow the specified torque procedures.
- Test the outboard with an appropriate water supply. Confirm a strong tell-tale stream and monitor the engine for overheating before returning it to service.
Troubleshooting & FAQ
Does this kit include a replacement water pump housing?
No. The matching company record identifies this product as the water pump service-kit configuration without housing. The existing housing must be inspected and reused only if it remains serviceable.
Which Suzuki engines are listed for this kit?
The listed Suzuki applications are DF200, DF225 and DF250 4-stroke outboards from 2004 onward. Confirm the exact model designation and the reference number before installation.
Is this kit listed for Evinrude or Johnson engines?
Yes. Company application data lists selected 4-stroke J200, J225, BJ200 and BJ225 models from 2004–2006, along with a broader 200–225–250 HP 4-stroke application description. Exact model verification is required.
What are the signs of a failing water pump impeller?
Common signs include a weak or intermittent tell-tale stream, an overheating warning, rising operating temperature or visible cracking, brittleness and damaged fins on the removed service components.
Can I install this kit in a worn pump housing?
No. Inspect the housing and related wear surfaces before installation. A scored, cracked or distorted housing can prevent proper pump operation and should be replaced or repaired according to the engine manufacturer’s service requirements.
Is this an OEM kit?
No. This listing is for an aftermarket replacement kit. Suzuki and Evinrude/Johnson references are provided for identification and application cross-reference only.
How often should a water pump be serviced?
Follow the maintenance interval in your engine manufacturer’s service manual. Inspection and replacement intervals can vary with engine use, operating hours, water conditions and exposure to sand or debris.
Is professional installation recommended?
Yes. Lower-unit removal and water-pump service require correct procedures, fastener torque and post-installation testing. Use a qualified marine technician if you are not equipped to perform the work safely.
Safety & Important Information
- Verify the exact engine brand, model, horsepower, 4-stroke configuration and year before ordering.
- Match the reference number and compare the current product images with your original components.
- This is an aftermarket replacement and is not manufactured or supplied by Suzuki, Evinrude, Johnson, OMC, BRP or Sierra Marine.
- The replacement housing is not included in this configuration.
- Do not operate the outboard without an adequate water supply and proper cooling-water flow.
About Sea Sierra
- Marine Replacement Parts — Practical aftermarket components for routine outboard maintenance and repair.
- Application-Focused Listings — Product references and fitment conditions are provided to help match the correct service part.
- Service Support — Confirm model details and package contents with support before ordering when your original part or engine designation differs.
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