Carburetor Repair Kit for Yamaha 3–8 HP, Mercury 6–8 HP, and Tohatsu/Nissan 4–9.8 HP 2-Stroke Outboards
Carburetor Repair Kit for Yamaha 3–8 HP, Mercury 6–8 HP, and Tohatsu/Nissan 4–9.8 HP 2-Stroke Outboards is backordered and will ship as soon as it is back in stock.
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Carburetor Repair Kit for Yamaha 3–8 HP, Mercury 6–8 HP, and Tohatsu/Nissan 4–9.8 HP 2-Stroke Outboards is backordered and will ship as soon as it is back in stock.
Product Details
This aftermarket carburetor repair kit is designed to restore fuel-system performance on compatible small 2-stroke outboard engines. It replaces commonly listed carburetor repair-kit references used on selected Yamaha 3 HP, 6 HP, and 8 HP models, as well as compatible Mercury Marine, Tohatsu, and Nissan outboards.
The kit is intended for carburetor service when worn gaskets, seals, float components, or the needle valve contribute to hard starting, rough idle, fuel leakage, stalling, or poor acceleration. Always compare the carburetor configuration and manufacturer part number before ordering; horsepower alone does not confirm fitment.
- Aftermarket replacement carburetor repair kit for compatible 2-stroke outboards.
- Helps renew the float and needle-valve system, seals, gaskets, and related service components.
- Designed for installation in the original carburetor after disassembly and cleaning.
- Does not include brass main or pilot jets unless specifically listed in the package contents.
Part Number Cross-Reference
These references are used to identify compatible applications. They are not all interchangeable across every engine model, year, or carburetor configuration.
| Brand or Supplier | Reference |
|---|---|
| Mercury Marine | 11502M |
| Yamaha | 6G1-W0093-00 |
| Yamaha | 6G1-W0093-00-00 |
| Yamaha | 6G1-14301-01 |
| Tohatsu | 369-87122-1 |
| Tohatsu | 3B2-87122-0 |
| Sierra | 18-7765 |
| Mallory | 9-37505 |
Engine and Model Compatibility
The applications below summarize catalog and reference-number coverage. Confirm the exact model code, production year, serial-number range where applicable, and the number stamped on the original carburetor before purchase.
| Brand | Application | Horsepower | Stroke | Reference | Fitment Note |
|---|---|---|---|---|---|
| Yamaha | Selected 3 HP models, including 3LG and 3SG applications | 3 HP | 2-Stroke | 6G1-W0093-00-00 | Catalog occurrences include 1988 applications; verify the exact model code. |
| Yamaha | Selected 6 HP models, including 6LG and 6SG applications | 6 HP | 2-Stroke | 6G1-W0093-00-00 | Catalog occurrences include 1988 applications; verify year and carburetor configuration. |
| Yamaha | Selected 8 HP models, including 8LK, 8LN, 8SK, and 8SN applications | 8 HP | 2-Stroke | 6G1-W0093-00-00 | Catalog occurrences include 1984–1985 applications; verify the original reference. |
| Yamaha | Additional selected 3 HP, 6 HP, and 8 HP 2-stroke applications | 3–8 HP | 2-Stroke | 6G1-W0093-00 / 6G1-W0093-00-00 | Reference-number match is required; model and year ranges vary. |
| Tohatsu / Nissan | Selected M4, M5, M8, M9.8, NS4, NS5, NS8, and NS9.8 applications | 4–9.8 HP | 2-Stroke | 369-87122-1 / 3B2-87122-0 | Confirm the carburetor reference and physical configuration. |
| Mercury Marine | Selected 6 HP and 8 HP 2-stroke applications | 6–8 HP | 2-Stroke | 11502M | Application coverage is model-specific; verify the original carburetor number. |
Important: A listing in this table is not confirmation for every engine carrying the same horsepower rating. Different years, model variants, serial ranges, and carburetor revisions may use different repair kits.
Technical Specifications
- Product Type
- Carburetor repair kit
- Application
- Selected small 2-stroke outboard engines
- Fuel Type
- Gasoline/oil mixture for 2-stroke engines
- Installation
- Replacement service parts for the original carburetor
- Jets
- Not included unless specifically listed in the package contents
What’s in the Box
- 1 × Pilot screw
- 1 × Carburetor cap
- 1 × Carburetor gasket
- 1 × Additional carburetor cap
- 1 × O-ring
- 4 × Screws with washers
- 1 × Float
- 1 × Needle valve
- 1 × Float pin
- 1 × Float-arm pin
Component appearance and individual markings may vary slightly by production batch. Confirm the parts against the original carburetor before assembly.
Installation Notes
- Disconnect the fuel supply and work in a well-ventilated area away from ignition sources.
- Drain fuel from the carburetor and remove it from the engine according to the service manual.
- Disassemble the carburetor on a clean work surface and keep the original parts organized for comparison.
- Clean the metal body, jets, passages, and mating surfaces with appropriate carburetor cleaner. Do not enlarge jets or passages.
- Install the replacement gasket, seals, float, needle valve, pins, caps, screws, and other listed components in their original positions.
- Check and adjust float height according to the engine manufacturer’s service specifications.
- Reinstall the carburetor, reconnect all fuel lines and linkages, and check for leaks before starting the engine.
- Set idle speed and mixture adjustments only as specified for the exact engine model.
Troubleshooting and FAQ
How do I confirm fitment?
Compare the engine brand, model code, year, serial-number range where applicable, carburetor shape, and original manufacturer part number. The reference number on the original carburetor is more reliable than horsepower alone.
What symptoms indicate that a rebuild may be needed?
Hard starting, rough or unstable idle, stalling, fuel leakage, flooding, poor acceleration, and inconsistent running can be caused by degraded gaskets, a worn float, contaminated passages, or a leaking needle valve. Other fuel or ignition problems can produce similar symptoms.
Are main and pilot jets included?
No brass jets are listed as included components. Jet sizes vary by engine model and calibration, so reuse the correct original jets or obtain replacements specified for your exact engine.
Why is float-height adjustment important?
The float controls fuel level in the carburetor bowl. Incorrect float height can cause flooding, fuel starvation, unstable idle, or poor acceleration. Use the exact service-manual specification for your engine.
Is this an OEM kit?
This is an aftermarket replacement kit. The manufacturer and reference numbers shown are provided for application identification and cross-reference purposes.
Do I need special tools?
Most installations require standard hand tools, carburetor cleaner, compressed air, and a clean work area. A service manual and a suitable float-height measuring method are recommended.
Safety and Important Information
- Work only with the engine stopped, cool, and disconnected from the fuel supply.
- Gasoline and carburetor cleaner are flammable. Follow all product and local safety instructions.
- Do not purchase based only on horsepower. Verify the exact engine and carburetor reference.
- Professional installation is recommended if you are unfamiliar with carburetor service.
About Sea Sierra
- Marine Parts Focus — Replacement components for common outboard maintenance and repair applications.
- Application Guidance — Use manufacturer references and original-part comparison to select the correct component.
- Service-Ready Products — Parts are supplied for practical maintenance and repair work on compatible marine engines.
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