VRO Fuel Pump Repair Kit for Johnson/Evinrude 90–115 HP 60° V4 2-Stroke Engines
VRO Fuel Pump Repair Kit for Johnson/Evinrude 90–115 HP 60° V4 2-Stroke Engines is backordered and will ship as soon as it is back in stock.
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Worry-free returns
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Delivery and Shipping
Delivery and Shipping
Orders are typically processed within 1–2 business days.
U.S. orders usually arrive within 6–15 days, depending on stock location and destination.
International delivery times may vary due to customs processing.
Tracking information will be provided once your order ships.
VRO Fuel Pump Repair Kit for Johnson/Evinrude 90–115 HP 60° V4 2-St...
VRO Fuel Pump Repair Kit for Johnson/Evinrude 90–115 HP 60° V4 2-Stroke Engines is backordered and will ship as soon as it is back in stock.
Product Details
This aftermarket VRO Fuel Pump Repair Kit is designed for specified Johnson/Evinrude 90–115 HP, 4-cylinder, 60° V-block loop-charged 2-stroke engines manufactured between 1995 and 2006. It is intended to restore the fuel- and oil-delivery functions of a compatible VRO pump system when installed according to the engine and kit instructions.
This repair kit is listed as an interchange for Johnson/Evinrude part numbers 5007420, 5004558, 0435558, 0435556, 0435560, 0435784, 0435953, 0438400, and 0175109.
- Designed as an aftermarket replacement or repair solution for compatible VRO pump assemblies.
- Uses the specified 4-wire electrical connection for applicable models.
- Intended for compatible 60° V4 Looper engines equipped with a VRO oil-injection system.
Part Number Matrix
Use this matrix to compare the listed OEM reference numbers with your original component before ordering.
| Brand | Part Number |
|---|---|
| Johnson/Evinrude | 5007420 |
| Johnson/Evinrude | 5004558 |
| Johnson/Evinrude | 0435558 |
| Johnson/Evinrude | 0435556 |
| Johnson/Evinrude | 0435560 |
| Johnson/Evinrude | 0435784 |
| Johnson/Evinrude | 0435953 |
| Johnson/Evinrude | 0438400 |
| Johnson/Evinrude | 0175109 |
Engine & Model Compatibility
Confirm the engine model, year, V-block angle, and original pump reference before ordering. The listed fitment applies to compatible 60° V4 Looper configurations only.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Johnson/Evinrude | V4 60° Looper | 90 | 2-Stroke | 1995–1996 | 5007420 | 60° models only |
| Johnson/Evinrude | V4 60° Looper | 90 | 2-Stroke | 1997–2006 | 5007420 | Compatible VRO models |
| Johnson/Evinrude | V4 60° Looper | 100 | 2-Stroke | 1998–2001 | 5007420 | Compatible VRO models |
| Johnson/Evinrude | V4 60° Looper | 115 | 2-Stroke | 1995–1996 | 5007420 | 60° models only |
| Johnson/Evinrude | V4 60° Looper | 115 | 2-Stroke | 1997–2006 | 5007420 | Compatible VRO models |
Technical Specs
- Product Type
- VRO fuel pump repair kit
- Installation
- Replacement or repair of a compatible original VRO pump assembly
- Fuel Type
- Gasoline
- Connection
- 4-wire electrical connection for applicable models
- Housing Material
- Marine-grade plastic and metal components
- Housing Color
- Black
- Application
- Compatible 60° V4 engines with a VRO oil-injection system
What’s in the Box
- 1 x VRO fuel pump repair kit
Component contents may vary by kit configuration. Compare the kit contents with the original pump and follow the supplied installation instructions before beginning the repair.
Installation Notes
- Disconnect the battery cables at the battery.
- Carefully relieve any pressure from the fuel system.
- Tag and disconnect all fuel lines, oil lines, and the electrical connector from the original pump assembly.
- Remove the original pump assembly and carefully disassemble it as required by the repair procedure.
- Install the repair-kit components in the correct locations, reusing only serviceable original components as specified by the applicable instructions.
- Reassemble and secure the pump, then reconnect the fuel lines, oil lines, and electrical connector according to your tags.
- Reconnect the battery cables.
- Prime the fuel system several times and inspect thoroughly for leaks before starting the engine.
Because VRO systems handle both fuel and oil, professional installation is recommended when the repair procedure or engine-specific service information is not available.
Troubleshooting & FAQ
How do I know if my VRO fuel pump needs service?
Common symptoms of a failing or damaged VRO pump assembly can include hard starting, sputtering at high speed, loss of power under load, surging, inadequate fuel delivery, or a warning horn during operation. Diagnose the complete fuel and oil system before replacing or rebuilding the pump.
Will this kit fit a 90° V4 engine?
No. This application is for compatible 60° V4 Looper engine blocks. Mounting and pump configurations can differ on 90° models, so verify the V-block angle, engine model, year, and original part number before ordering.
What is a VRO system and why is this part important?
VRO, or Variable Ratio Oiling, is an automated oil-and-fuel delivery system used on many Johnson/Evinrude 2-stroke outboards. A properly functioning pump assembly helps deliver fuel to the engine and oil for lubrication. Follow the engine manufacturer’s service procedure when working on the system.
Is this a complete pump or a repair kit?
This listing is for a VRO fuel pump repair kit, not a complete pre-assembled pump assembly. The kit is intended to service a compatible original pump. Confirm the kit contents and repair procedure before installation.
What’s the difference between OEM and this aftermarket part?
This is an aftermarket replacement repair kit, not an OEM part. Compare the original component, listed reference numbers, connector, engine configuration, and kit contents before installation.
How fast is shipping?
We ship worldwide, and transit times are typically between 5–15 days for most regions. Standard shipping is free. If available for your location, expedited shipping options will appear at checkout.
What is the warranty and return policy?
This product is covered by a 1-year warranty against manufacturing defects under normal marine use. Returns are accepted within the standard return window for unused items in their original condition. Contact support with your order details for warranty or return instructions.
Safety & Important Info
- Verify the images, connector, specifications, original part number, and V-block angle before ordering.
- This is an aftermarket repair kit, not an OEM component.
- Do not operate the engine if fuel or oil lines leak after installation.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered for dependable service in real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or quality control.
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