VRO Fuel Pump Repair Kit – Johnson/Evinrude 90-115 HP (Replaces 5007420, 5004558, 0435558)
VRO Fuel Pump Repair Kit – Johnson/Evinrude 90-115 HP (Replaces 5007420, 5004558, 0435558) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
Worry-free returns
You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
Delivery and Shipping
Delivery and Shipping
Free standard shipping on all orders under 1 KG
VRO Fuel Pump Repair Kit – Johnson/Evinrude 90-115 HP (Replaces 500...
Product Details
This aftermarket VRO Fuel Pump Repair Kit is engineered for Johnson/Evinrude 90–115 HP, 4-cylinder, 60° V-block loop-charged 2-stroke engines manufactured between 1995 and 2006. It ensures reliable fuel and oil delivery for models equipped with a VRO oil injection system, restoring performance and engine health.
This component serves as a direct interchange for Johnson/Evinrude part numbers 5007420, 5004558, 0435558, 0435556, 0435560, 0435784, 0435953, 0438400, and 0175109.
- Designed for direct OEM-replacement fitment.
- Features the correct 4-wire electrical connection for specified models.
- Critical component for engines with the 60° V4 Looper configuration.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| Johnson/Evinrude | 5007420 |
| Johnson/Evinrude | 5004558 |
| Johnson/Evinrude | 0435558 |
| Johnson/Evinrude | 0435556 |
| Johnson/Evinrude | 0435560 |
| Johnson/Evinrude | 0435784 |
| Johnson/Evinrude | 0435953 |
| Johnson/Evinrude | 0438400 |
| Johnson/Evinrude | 0175109 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Johnson/Evinrude | V4 60° Looper | 90 | 2-Stroke | 1995–1996 | 5007420 | 60° models only |
| Johnson/Evinrude | V4 60° Looper | 90 | 2-Stroke | 1997–2006 | 5007420 | All VRO Models |
| Johnson/Evinrude | V4 60° Looper | 100 | 2-Stroke | 1998–2001 | 5007420 | All VRO Models |
| Johnson/Evinrude | V4 60° Looper | 115 | 2-Stroke | 1995–1996 | 5007420 | 60° models only |
| Johnson/Evinrude | V4 60° Looper | 115 | 2-Stroke | 1997–2006 | 5007420 | All VRO Models |
Technical Specs
- Product Type
- VRO Fuel Pump Repair/Replacement Kit
- Installation
- Direct OEM replacement
- Fuel Type
- Gasoline
- Connection
- 4-wire electrical connection
- Housing Material
- Marine-grade plastic/metal components
- Housing Color
- Black
- Other Technical Attributes
- For 60° V4 engines with VRO oil injection system
What’s in the Box
- 1 x VRO Fuel Pump Repair Kit (Replaces 5007420)
Installation Notes
- Disconnect the battery cables at the battery.
- Carefully relieve any pressure from the fuel system.
- Tag and disconnect all fuel lines, oil lines, and the electrical connector from the old pump.
- Unbolt and remove the old VRO pump assembly.
- Install the new pump assembly, ensuring it is securely mounted.
- Reconnect the fuel lines, oil lines, and electrical connector according to your tags.
- Reconnect the battery cables.
- Prime the fuel system several times and inspect thoroughly for any leaks before starting the engine.
Troubleshooting & FAQ
How do I know if my VRO fuel pump is failing?
Common signs of a failing VRO pump include the engine failing to start, sputtering at high speeds, losing power under load, surging, or the system's warning horn sounding during operation.
Will this kit fit a 90-degree V4 engine?
No, absolutely not. This pump is specifically designed for 60-degree V4 "Looper" engine blocks (1995–2006). The mounting and configuration are different for 90-degree models. Proper fitment is critical, so please verify your engine's V-block angle before ordering.
What is a VRO system and why is this part important?
The VRO (Variable Ratio Oiling) system is an automated oil-and-fuel mixing system used on many Johnson/Evinrude 2-stroke outboards. This pump is a critical dual-function component that supplies both fuel to the carburetors and oil to the engine for lubrication.
Is this a complete pump or just a repair kit?
This is a complete, pre-assembled replacement pump unit. It is designed to replace the entire original VRO pump assembly, not just rebuild it with new diaphragms or seals.
What’s the difference between OEM and this aftermarket part?
This is a an aftermarket replacement, not an OEM part. It is built to meet or exceed OEM-level specifications with comparable materials, performance, and durability. All our parts are made in an ISO 9002 certified facility and are batch-inspected to ensure quality and consistency.
How fast is shipping?
We ship worldwide, and transit times are typically between 5–15 days for most regions. Standard shipping is free. If available for your location, expedited shipping options will appear at checkout.
What is the warranty and return policy?
This product is covered by a 1-year warranty against any manufacturing defects under normal marine use. If you encounter an issue, please contact our support team with your order details. Returns are accepted within our standard window for unused items in their original condition. See our policy page or contact us for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
Payment & Security
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