Fuel Filter Element – Fits Honda BF40, BF50, BF60 (Replaces 16911-ZZ5-003)
Fuel Filter Element – Fits Honda BF40, BF50, BF60 (Replaces 16911-ZZ5-003) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
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Delivery and Shipping
Delivery and Shipping
Orders are typically processed within 1–2 business days.
U.S. orders usually arrive within 6–15 days, depending on stock location and destination.
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Fuel Filter Element – Fits Honda BF40, BF50, BF60 (Replaces 16911-Z...
Fuel Filter Element – Fits Honda BF40, BF50, BF60 (Replaces 16911-ZZ5-003) is backordered and will ship as soon as it is back in stock.
Product Details
This high-pressure Fuel Filter Element – Fits Honda BF40, BF50, BF60 Outboards is designed for Honda Marine 4-stroke outboards from 40 to 60 HP (2001–present), including BF40D, BF40DK2, BF50D, BF60A, and BF60AK1 models. It serves as a critical component for maintaining a clean fuel supply by filtering contaminants before they reach the engine.
It is a direct replacement for Honda OEM part 16911-ZZ5-003.
- Installation: Installs as an internal element within the vapor separator unit.
- Fitment: Spring-loaded cartridge design ensures a direct and secure fit.
- Compatibility: Engineered for gasoline-fueled marine engines.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| Honda | 16911-ZZ5-003 |
| Aftermarket | 16911-ZZ5-003 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
This part is designed exclusively for specific Honda outboard models. Please verify your engine's model code and serial number range to ensure correct fitment.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. |
|---|---|---|---|---|---|
| Honda | BF40D | 40 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF40DK2 | 40 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF50D | 50 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF60A | 60 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF60AK1 | 60 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
Technical Specs
- Product Type
- High Pressure Fuel Filter Element
- Installation
- Vapor Separator Internal Element
- Fuel Type
- Gasoline
- Connection
- Internal Cartridge
- Fitting Type
- Direct Fit Cartridge
- Thread Size
- N/A (Non-threaded)
- Warranty
- Varies by vendor
- Other Technical Attributes
- Spring-loaded installation
What’s in the Box
- 1 x Fuel Filter Element (16911-ZZ5-003)
Installation Notes
- Ensure the engine is off and cool. Disconnect the battery and relieve fuel system pressure according to your engine's service manual.
- Locate the vapor separator tank (VST) on the engine. Place rags or an absorbent pad underneath to catch any spilled fuel.
- Carefully remove the VST cover or housing. This may require removing several bolts or screws.
- Note the orientation of the old filter and spring before removal.
- Remove the old filter element. It may be snug; gentle prying might be necessary.
- Wipe the inside of the housing clean and inspect the O-rings or gaskets for damage. Replace if necessary.
- Install the new filter element, ensuring it is seated correctly with the existing spring.
- Securely re-fasten the VST cover, tightening bolts to the manufacturer's specified torque.
- Reconnect fuel lines and the battery.
- Prime the fuel system and check thoroughly for any leaks before starting the engine.
Troubleshooting & FAQ
How do I know if this filter fits my engine?
This filter is specifically for Honda BF40, BF50, and BF60 series outboards. Please review the 'Engine & Model Compatibility' table and cross-reference your engine's model number and year to confirm an exact match.
What are the signs of a clogged or failing fuel filter?
Common symptoms include engine hesitation or stumbling, loss of power, difficulty starting, or stalling under load. If you experience these issues, the fuel filter is a primary component to inspect.
What is the recommended replacement interval?
For optimal performance and engine protection, it is generally recommended to replace the high-pressure fuel filter every 100 operating hours or annually, whichever comes first.
Is the installation spring included with this part?
This listing is for the fuel filter element only. The original spring should be reused during installation. Do not discard the spring from your old filter.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost?
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns?
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
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