Fuel Filter Element for Honda BF40D, BF50D & BF60A Outboards – Replaces 16911-ZZ5-003
Fuel Filter Element for Honda BF40D, BF50D & BF60A Outboards – Replaces 16911-ZZ5-003 is backordered and will ship as soon as it is back in stock.
Worry-free returns
Worry-free returns
Shop with confidence. If you’re not completely satisfied, eligible items may be returned within the return window, provided they are unused and in original packaging.
If the return is due to our error or a defective item, we’ll make it right.
Please contact us before returning any item.
Delivery and Shipping
Delivery and Shipping
Orders are typically processed within 1–2 business days.
U.S. orders usually arrive within 6–15 days, depending on stock location and destination.
International delivery times may vary due to customs processing.
Tracking information will be provided once your order ships.
Fuel Filter Element for Honda BF40D, BF50D & BF60A Outboards – ...
Fuel Filter Element for Honda BF40D, BF50D & BF60A Outboards – Replaces 16911-ZZ5-003 is backordered and will ship as soon as it is back in stock.
Product Details
This high-pressure gasoline fuel filter element is listed for Honda Marine 4-stroke outboards including the BF40D, BF50D, and BF60A. It helps screen contaminants from the fuel supply before they reach sensitive fuel-system components.
The element is a replacement for Honda OEM part 16911-ZZ5-003. The corresponding Tohatsu reference is HZZ5-16911-003.
- Product type: Fuel filter element / fuel strainer screen
- Installation: Internal element installed in the vapor-separator fuel-system assembly
- Fuel type: Gasoline
- Fitment: Honda BF40D, BF50D, and BF60A outboard models
- Quantity: One filter element
Part Number Matrix
Use the following documented manufacturer and replacement references when checking your original part.
| Brand or reference | Part Number |
|---|---|
| Honda OEM | 16911-ZZ5-003 |
| Tohatsu OEM reference | HZZ5-16911-003 |
Engine & Model Compatibility
Confirm the complete model designation on your engine before ordering. Model names and serial-number coverage can vary by market and production year.
| Brand | Model | Rated HP | Stroke | Replacement reference |
|---|---|---|---|---|
| Honda | BF40D | 40 HP | 4-Stroke | 16911-ZZ5-003 |
| Honda | BF50D | 50 HP | 4-Stroke | 16911-ZZ5-003 |
| Honda | BF60A | 60 HP | 4-Stroke | 16911-ZZ5-003 |
Important: Do not assume that every BF40, BF50, or BF60 variant uses this element. Compare the model code, serial-number range, original filter, and replacement number before installation.
Technical Specs
- Product Type
- Fuel filter element / fuel strainer screen
- Application
- High-pressure gasoline fuel system
- Installation Location
- Internal vapor-separator fuel-system assembly
- Fuel Type
- Gasoline
- Connection
- Internal cartridge-style element
- Honda OEM Reference
- 16911-ZZ5-003
- Tohatsu OEM Reference
- HZZ5-16911-003
- Package Quantity
- 1 filter element
What’s in the Box
- 1 x Fuel filter element
The listing is for the filter element only. No spring, O-ring, gasket, vapor separator, fuel pump, or other fuel-system component is specified as included.
Installation Notes
- Turn the engine off, allow it to cool, and follow the service manual's fuel-system safety procedures.
- Disconnect the battery when required by the service procedure and work in a well-ventilated area away from ignition sources.
- Locate the vapor-separator assembly and place an absorbent pad beneath the work area to catch spilled fuel.
- Remove the vapor-separator cover or retaining hardware according to the engine service manual.
- Before removing the old element, note its orientation and the position of any retaining spring or related hardware.
- Remove the old element and inspect the housing, sealing surfaces, O-rings, and gaskets for damage or contamination.
- Install the replacement element in the same orientation and reuse only serviceable original hardware required by the engine design.
- Reinstall the cover and tighten all fasteners to the manufacturer's specified torque.
- Reconnect any removed fuel-system components and the battery as directed by the service procedure.
- Prime the fuel system and inspect carefully for leaks before starting or operating the engine.
Fuel-system service should be performed by a qualified technician when the correct procedure, torque values, or replacement seals are uncertain.
Troubleshooting & FAQ
How do I know if this filter fits my engine?
Check that your engine is a Honda BF40D, BF50D, or BF60A 4-stroke model and compare the original part with Honda reference 16911-ZZ5-003. Confirm the complete model and serial-number range because similar engine names can use different parts.
What are common signs of a restricted fuel filter?
Possible symptoms include hard starting, hesitation, loss of power, unstable operation, or stalling under load. These symptoms can also result from contaminated fuel, a restricted fuel line, a fuel-pump fault, or another engine problem, so inspect the complete fuel system before replacing parts.
Is this a complete vapor separator or fuel-pump assembly?
No. This listing is for one fuel filter element only. The vapor separator, fuel pump, spring, O-rings, gaskets, and other components are not specified as included.
Is the installation spring included?
No installation spring is specified as included. If your original assembly uses a spring or retaining component, follow the service manual and reuse or replace that component separately as required.
Is this an OEM Honda part?
This listing is a replacement filter element identified for Honda OEM reference 16911-ZZ5-003. It should not be represented as a genuine Honda-branded component unless the package explicitly identifies it as genuine Honda.
What should I verify before ordering?
Compare the model code, serial-number range, original element, dimensions and installation arrangement, and the OEM reference. Do not rely on horsepower alone to determine fitment.
Safety & Important Info
- Gasoline is flammable. Relieve fuel-system pressure and prevent sparks, flames, and smoking near the work area.
- Use the engine manufacturer's service procedure for disassembly, sealing components, torque values, priming, and leak checks.
- Verify the model and serial-number range before purchase. The listed fitment is limited to Honda BF40D, BF50D, and BF60A models.
- Inspect the replacement and compare it with the original part before installation. Do not install a part that differs in shape, size, or mounting arrangement.
About Sea Sierra
- Marine Parts Selection — We supply replacement parts for marine engines and fuel systems.
- Fitment-Focused Listings — Product information is organized around documented model and part-number references.
- Support for Your Repair — Compare your original component and engine identification details before ordering or installing a replacement.
Payment & Security
Payment methods
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
