Water Pump Impeller Repair Kit – Fits Johnson/Evinrude V4/V6/V8 90-225 HP (Replaces OMC 5001594, 390768)
Water Pump Impeller Repair Kit – Fits Johnson/Evinrude V4/V6/V8 90-225 HP (Replaces OMC 5001594, 390768) is backordered and will ship as soon as it is back in stock.
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Delivery and Shipping
Delivery and Shipping
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Water Pump Impeller Repair Kit – Fits Johnson/Evinrude V4/V6/V8 90-...
Water Pump Impeller Repair Kit – Fits Johnson/Evinrude V4/V6/V8 90-225 HP (Replaces OMC 5001594, 390768) is backordered and will ship as soon as it is back in stock.
Product Details
This Water Pump Impeller Repair Kit – Fits Johnson/Evinrude V4/V6/V8 90-225 HP (Replaces 5001594, 390768) is designed for a wide range of Johnson and Evinrude V4, V6, and V8 outboard engines manufactured between 1979 and 2006, including both 2-Stroke and looper models from 85 HP to 300 HP.
It serves as a direct replacement for multiple OEM and aftermarket part numbers, including OMC 5001594 and 390768, Sierra 18-3392, GLM Marine 12102, Mallory 9-48203, and Red Rhino JE-410.
- Engineered for direct fit replacement, ensuring hassle-free installation.
- Designed for use with gasoline-powered marine outboard engines.
- Includes a new housing, impeller, and all necessary gaskets, seals, and hardware.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| OMC | 5001594 |
| OMC | 390768 |
| Sierra | 18-3392 |
| GLM Marine | 12102 |
| Mallory | 9-48203 |
| Red Rhino | JE-410 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
This kit fits a broad range of V4, V6, and V8 Johnson/Evinrude outboards. Please check your specific model, horsepower, and year against the compatibility list.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Johnson/Evinrude | V4 (except SL models) | 90, 115 | 2-Stroke | 1995–2006 | 5001594 | Looper models |
| Johnson/Evinrude | V4 | 120 | 2-Stroke | 1985–2000 | 5001594 | 20" Models 1994-2000, "S" suffix 25" Models 1993 |
| Johnson/Evinrude | V4 | 130, 140 | 2-Stroke | 1979–2000 | 5001594 | 20" Models 1994-2000, 130HP 20" Models 2001 |
| Johnson/Evinrude | V4, V6 | 85, 88, 90, 110, 112, 115 | 2-Stroke | 1979–2006 | 5001594 | Various models |
| Johnson/Evinrude | V6 | 150 | 2-Stroke | 1979–1999 | 5001594 | 20" Models 1993, "GL", "SL", "SPL" 20" Models 1996-1999 |
| Johnson/Evinrude | V6 | 175 | 2-Stroke | 1979–1999 | 5001594 | 20" Models 1993, "GL", "SL", "SPL" 20" Models 1996-1999 |
| Johnson/Evinrude | V6, V8 | 200, 225 | 2-Stroke | 1979–2000 | 5001594 | 200HP 20" Models 1999, 200HP "HG" & "HGL" 2000 |
| Johnson/Evinrude | V4, V6, V8 | 85–300 | 2-Stroke | 1982–1992 | 5001594 | All V-configuration engines |
Technical Specs
- Product Type
- Water Pump Impeller Repair Kit with Housing
- Installation
- Direct fit replacement
- Fuel Type
- Gasoline (marine outboard)
- Housing Material
- Marine-grade aluminum/stainless steel
- Warranty
- 1 Year
- Other Technical Attributes
- Complete kit with all required hardware and gaskets
What’s in the Box
- 1 x Cup, Insert (338486)
- 1 x Housing (435485)
- 1 x Gasket (338484)
- 1 x Plate, Outer Wear (338485)
- 1 x Seal (331353)
- 1 x Impeller Kit (5001593/777816)
- 1 x Cover (354578)
- 1 x O-Ring (302035)
- 1 x Sleeve, Extension 25" & 30" Models (354580/338637)
- 1 x Grommet, Water Tube to Cover (314008)
- 1 x Grommet, Pump to Exhaust Housing (320943)
- 2 x Screw (306643)
- 4 x Screw (302325)
- 1 x Install Instructions
Installation Notes
- Disconnect the battery and remove the engine cover.
- Place a drain pan under the lower unit and remove the gearcase drain screw to empty the oil.
- Unbolt and carefully lower the gearcase from the driveshaft housing.
- Locate the water pump housing and remove the bolts securing it.
- Slide the old housing, impeller, and wear plates off the driveshaft. Clean the mounting surface thoroughly.
- Install the new components from the kit in the reverse order of removal, ensuring the impeller key is correctly seated.
- Lightly grease the new gaskets and O-rings before installation.
- Re-install the water pump housing and torque the bolts to the manufacturer's specification.
- Re-attach the lower unit, refill the gearcase with fresh oil, and reconnect the battery.
- Start the engine using a water supply (flushing muffs) and verify a steady stream of water from the tell-tale outlet.
Troubleshooting & FAQ
How do I know if my water pump needs replacing?
Common signs include a weak or non-existent water stream from the "tell-tale" outlet, engine overheating alarms, or a noticeable drop in water pressure on your gauges. It's recommended to replace the impeller as part of regular maintenance, typically every 1-2 years or 100-200 hours of use, regardless of visible wear.
Does this kit fit both crossflow and looper V4 engines?
Yes, this kit is specified to fit V4 looper models from 1995-2006 and various other V4 engines from 1979 onwards. Always consult the detailed compatibility table to confirm fitment for your specific model and year, as there are exceptions (e.g., SL models).
Is the housing difficult to replace?
Replacing the housing is a straightforward part of the water pump service. This kit includes the housing (p/n 435485) and all necessary hardware. Since the lower unit must be removed, the process is moderately complex and requires proper tools. If you are not comfortable performing the work, professional installation is recommended.
What is the difference between this kit and just an impeller?
This is a complete repair kit that includes not only the impeller but also the housing, wear plate, cup, gaskets, seals, and hardware. Over time, the housing and wear plates can become scored or warped, reducing pump efficiency even with a new impeller. Replacing the entire assembly restores the pump to optimal condition.
Why does the engine still overheat after installing the new kit?
If overheating persists, check for blockages in the cooling system, such as clogged intake screens, a stuck thermostat, or debris in the water passages. Ensure the water tube is correctly aligned with the pump outlet upon reassembly. An incorrect installation can also cause poor water flow.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost?
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns?
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
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