Water Pump Repair Kit for Suzuki 8/9.9 HP 2-Stroke Outboards – Replaces 17400-92D00 and 17400-92D01
Water Pump Repair Kit for Suzuki 8/9.9 HP 2-Stroke Outboards – Replaces 17400-92D00 and 17400-92D01 is backordered and will ship as soon as it is back in stock.
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Delivery and Shipping
Delivery and Shipping
Orders are typically processed within 1–2 business days.
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Water Pump Repair Kit for Suzuki 8/9.9 HP 2-Stroke Outboards – Repl...
Water Pump Repair Kit for Suzuki 8/9.9 HP 2-Stroke Outboards – Replaces 17400-92D00 and 17400-92D01 is backordered and will ship as soon as it is back in stock.
Product Details
This Water Pump Repair Kit is designed for servicing the cooling-system water pump on selected Suzuki 8 HP and 9.9 HP two-stroke outboards. Catalog records identify Suzuki water pump repair kit reference 17400-92D01 for DT8C/DT9.9C applications, including documented 1988 DT8 and DT9.9 model variants. Confirm the exact model designation and serial number before ordering.
The kit is an aftermarket replacement for the referenced Suzuki water pump repair kit applications. It is listed as a replacement for Suzuki OEM reference numbers 17400-92D00 and 17400-92D01, and is also associated with aftermarket reference Sierra 18-3255.
- Replacement water pump repair kit for selected Suzuki two-stroke outboards.
- Helps restore proper water-pump sealing and impeller serviceability during cooling-system maintenance.
- Kit contents include an impeller, impeller plate, gasket or gaskets, and key as listed below.
- Verify the original parts and engine identification before installation.
Part Number Matrix
Use the following references to compare the replacement with the part numbers associated with this application.
| Brand | Part Number |
|---|---|
| Suzuki | 17400-92D00 |
| Suzuki | 17400-92D01 |
| Sierra | 18-3255 |
Engine & Model Compatibility
Compatibility should be confirmed by model designation, year, and serial number. The documented catalog occurrences below identify the water pump repair kit in the Suzuki water pump diagram for the listed 1988 model and serial-number ranges.
| Brand | Model | Rated HP | Stroke | Year | Serial Number | Referenced Part No. |
|---|---|---|---|---|---|---|
| Suzuki | DT 8CSJ, DT 8CLJ | 8 | 2-Stroke | 1988 | 00802-801020 | 17400-92D01 |
| Suzuki | DT 9.9MCSJ, DT 9.9MCLJ, DT 9.9CESJ, DT 9.9CELJ, DT 9.9CNJ | 9.9 | 2-Stroke | 1988 | 00994-801001 | 17400-92D01 |
Do not assume that every Suzuki DT8 or DT9.9 two-stroke engine from another year or serial range uses the same kit. Compare the original water-pump components and consult the applicable parts diagram when the identification does not match the table.
Technical Specifications
- Product Type
- Water pump repair kit
- Application
- Selected Suzuki 8 HP and 9.9 HP 2-stroke outboards
- Installation
- Aftermarket replacement for the referenced water pump repair kit application
- Housing Material
- Chemical- and corrosion-resistant metal alloy
- Housing Color
- Black
- Weight
- 0.04 kg (1.3 oz)
- Kit Contents
- Impeller, impeller plate, gasket or gaskets, and key
What’s in the Box
- 1 x Impeller — references 17461-92D01, 17461-92D02, and 17461-92D00
- 1 x Impeller plate — references 17471-92D00 and 17471-92D10
- 1 x Impeller key — references 09420-03003, 09420-03005, and 09420-03009
- 1–2 x Gasket — references 17472-92D10 and 17472-92D00; select the gasket that matches the original component and pump housing
Installation Notes
- Disconnect the negative battery cable and make sure the engine is secure before beginning work.
- Place a drain pan beneath the lower unit. If required for access, remove the gear-case oil drain screw and drain the gear oil according to the service procedure for the engine.
- Remove the bolts securing the lower unit to the midsection.
- Carefully lower the gear case from the driveshaft housing, supporting it to prevent damage to the water tube or shift linkage.
- Remove the water-pump housing-cover bolts and lift off the cover to expose the impeller.
- Note the direction of the old impeller vanes, then remove the old impeller and woodruff key.
- Clean the pump housing and inspect the housing, wear plate, keyway, and mating surfaces for scoring, distortion, corrosion, or other damage.
- Install the correct gasket, wear plate, key, and impeller. Rotate the driveshaft clockwise while fitting the housing so the impeller vanes seat in the correct direction.
- Reinstall the pump housing and tighten the fasteners to the manufacturer’s specified torque.
- Reinstall the lower unit, ensuring that the driveshaft, water tube, shift linkage, and splines align correctly.
- Refill the gear case with the specified marine gear oil if it was drained, then tighten the drain screw.
- Run the engine only with an appropriate water supply and confirm a strong tell-tale stream before returning the outboard to service.
Troubleshooting & FAQ
How do I know if this kit fits my Suzuki outboard?
Compare the engine brand, horsepower, two-stroke configuration, model designation, year, and serial number with the compatibility table. The documented applications include selected 1988 Suzuki DT 8 and DT 9.9 variants. If your identification differs, compare the original pump parts and the applicable service diagram before ordering.
What are the signs of a failing water-pump impeller?
Common symptoms include engine overheating, a weak or absent tell-tale stream, reduced cooling-water flow, or a damaged or melted water-pump housing found during inspection.
How often should the impeller be replaced?
Inspect the impeller as part of regular preventive maintenance and replace it when the vanes are cracked, hardened, permanently bent, damaged, or whenever the service schedule for the engine calls for replacement. More frequent inspection may be appropriate in saltwater, sandy, or silty operating conditions.
The kit includes more than one gasket reference. Which one should I use?
Match the replacement gasket to the original gasket and pump-housing configuration. Do not stack gaskets or use a gasket that does not match the sealing surfaces. If the original part differs from the references listed, verify the application before installation.
Is this an OEM part or an aftermarket replacement?
This listing is for an aftermarket replacement kit, not a Suzuki-branded OEM component. The listed OEM and aftermarket numbers are reference numbers used to help compare applications.
What are your shipping speeds and costs?
Typical transit time is 5–15 days. Standard shipping is free for most orders, with expedited options available at checkout where applicable.
What is the warranty and return policy?
This product is covered by a 1-year warranty against manufacturing defects under normal use. Returns are accepted within the standard return window for unused items in their original condition. Contact support with your order details for assistance.
Safety & Important Information
- Verify the engine model, year, serial number, and original component dimensions before purchase.
- Compare the replacement parts with the original impeller, plate, key, and gasket before installation.
- This is an aftermarket replacement kit, not an OEM component.
- Follow the manufacturer’s service information and use professional installation if you are not experienced with outboard lower-unit or water-pump service.
- Never operate the outboard without an adequate water supply.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered for dependable service in real-world operating conditions.
- Fast Global Fulfillment — Free standard delivery is available to most regions, typically within 5–15 days.
- Manufacturer-Direct Value — Fair pricing with attention to materials and quality control.
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