Water Pump Repair Kit for Suzuki DF90, DF115 & DF140 4-Stroke Outboards, 2006–2008 – Replaces OEM 17400-92J00
Water Pump Repair Kit for Suzuki DF90, DF115 & DF140 4-Stroke Outboards, 2006–2008 – Replaces OEM 17400-92J00 is backordered and will ship as soon as it is back in stock.
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Water Pump Repair Kit for Suzuki DF90, DF115 & DF140 4-Stroke O...
Water Pump Repair Kit for Suzuki DF90, DF115 & DF140 4-Stroke Outboards, 2006–2008 – Replaces OEM 17400-92J00 is backordered and will ship as soon as it is back in stock.
Product Details
This Water Pump Repair Kit is designed for Suzuki DF90, DF115, and DF140 4-stroke outboard motors from 2006–2008. It services the lower-unit water pump and replaces Suzuki OEM water pump service kit number 17400-92J00.
The kit supplies the primary service components needed to refresh the water pump assembly, including the impeller, pump cup, key, wear plate, gasket, and water-pump seals. Always compare the model, production year, and existing component numbers before ordering.
- For the lower-unit water pump assembly on selected Suzuki 4-stroke outboards.
- Includes a water pump impeller, pump cup, key, wear plate, gasket, and seals.
- Aftermarket replacement for the Suzuki OEM service-kit reference listed below.
- Designed for routine cooling-system service and water-pump maintenance.
Part Number Matrix
Use the following reference to compare the service-kit number with the corresponding components.
| Reference Type | Part Number | Description |
|---|---|---|
| Suzuki OEM service kit | 17400-92J00 | Water pump repair/service kit reference |
| Suzuki OEM component | 17461-90J01 | Water pump impeller |
| Suzuki OEM component | 17413-92J01 | Water pump cup |
| Suzuki OEM component | 09420-05009 | Impeller key |
| Suzuki OEM component | 17471-92J00 | Water pump wear plate |
| Suzuki OEM component | 17472-87E10 | Water pump gasket |
Engine & Model Compatibility
The exact catalog relationship for this service-kit number is listed below. Fitment conditions must be kept together; do not rely on horsepower alone.
| Brand | Model | Rated HP | Stroke | Years | OEM Service-Kit No. | Fitment Notes |
|---|---|---|---|---|---|---|
| Suzuki | DF90 | 90 | 4-Stroke | 2006–2008 | 17400-92J00 | Confirm the model designation and serial-number range before installation. |
| Suzuki | DF115 | 115 | 4-Stroke | 2006–2008 | 17400-92J00 | Confirm the model designation and serial-number range before installation. |
| Suzuki | DF140 | 140 | 4-Stroke | 2006–2008 | 17400-92J00 | Confirm the model designation and serial-number range before installation. |
This listing is not confirmed for Suzuki DF100, later DF115/DF140 variants, or Johnson/Evinrude engines. Check the complete engine model and serial information before purchase.
Technical Specs
- Product Type
- Water Pump Repair Kit
- Application
- Lower-unit water pump assembly
- Engine Brand
- Suzuki
- Engine Models
- DF90, DF115, and DF140
- Engine Stroke
- 4-Stroke
- Confirmed Model Years
- 2006–2008
- Replacement Reference
- Suzuki OEM service-kit number 17400-92J00
- Product Status
- Aftermarket replacement; not manufactured by Suzuki
What’s in the Box
- 1 x Water pump impeller — 17461-90J01
- 1 x Water pump cup — 17413-92J01
- 1 x Impeller key — 09420-05009
- 1 x Water pump wear plate — 17471-92J00
- 1 x Water pump gasket — 17472-87E10
- 1 x Water-pump seal for the applicable pump assembly
- 1 x Additional water-pump seal for the applicable pump assembly
Component references can vary by pump-assembly position and model-year configuration. Match the old parts and engine catalog before installation.
Installation Notes
- Disconnect the battery and place the outboard in neutral.
- Support the lower unit securely and follow the engine manufacturer's procedure for removing the gearcase.
- Remove the water-pump housing and inspect the housing, driveshaft, water tube, and mating surfaces.
- Remove the old impeller, key, pump cup, wear plate, gasket, and seals. Clean all mating surfaces thoroughly.
- Install the new wear plate and gasket in the correct orientation.
- Fit the key into the driveshaft slot, then install the new impeller.
- Install the pump cup and water-pump seals as required by the engine's service procedure.
- Reinstall the water-pump housing and tighten the fasteners to the manufacturer's specified torque.
- Reinstall the lower unit, ensuring that the driveshaft, shift shaft, and water tube are correctly aligned.
- Test the engine in an appropriate water supply and verify a strong cooling-water telltale stream and normal operating temperature.
Use the official service manual for torque values, gearcase removal procedures, seal orientation, and any model-specific installation requirements.
Troubleshooting & FAQ
How do I confirm that this kit fits my engine?
Confirm that your outboard is a Suzuki DF90, DF115, or DF140 4-stroke from 2006–2008 and compare the existing service-kit or component reference with 17400-92J00. Verify the complete model designation and serial-number range because horsepower alone does not establish fitment.
What are common signs that a water-pump impeller needs replacement?
Common symptoms include a weak or missing telltale stream, overheating warnings, abnormal operating temperature, or visibly cracked, brittle, deformed, or worn impeller blades.
How often should the water-pump impeller be replaced?
Replacement intervals depend on the manufacturer's maintenance schedule and operating conditions. Service the impeller sooner when the engine is used in sandy, silty, corrosive, or saltwater environments, or whenever cooling performance declines.
Is this kit difficult to install?
Installation requires safe removal and reinstallation of the lower unit and correct assembly of the water pump. A qualified marine technician should perform the work if you are not familiar with outboard service procedures.
Is this an OEM Suzuki kit?
No. This is an aftermarket replacement kit that references Suzuki OEM service-kit and component numbers for identification and fitment comparison. It is not manufactured or sold by Suzuki.
What should I do if my engine is a different year or model?
Do not assume compatibility from the 90–140 HP range. Compare your complete model and serial information with the appropriate engine parts catalog before ordering.
Safety & Important Information
- Verify the complete engine model, year, and serial-number range before purchase.
- Compare the original impeller, pump cup, wear plate, gasket, and seals with the supplied components.
- This is an aftermarket replacement and is not an OEM Suzuki component.
- Follow the official service manual for torque specifications and installation procedures.
- Professional installation is recommended when lower-unit service experience is limited.
About Sea Sierra
- Marine replacement parts selected for routine service and repair applications.
- Clear fitment information to help match parts by engine model, year, and reference number.
- Aftermarket solutions for maintaining outboard cooling and water-pump systems.
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