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Outdrive Mounting Gasket Set – Fits MerCruiser R, MR, and Alpha Gen I, II (Replaces 27-94996Q2)

Regular price $17.49
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Outdrive Mounting Gasket Set – Fits MerCruiser R, MR, and Alpha Gen I, II (Replaces 27-94996Q2) is backordered and will ship as soon as it is back in stock.


Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This Outdrive Mounting Gasket Set is designed for MerCruiser R, MR, and Alpha One/Gen I & II stern drives (1983 and newer, serial numbers 6225577 and higher). It ensures a precise, leak-free seal between the bell housing and the outdrive assembly.

It serves as a direct interchange for Mercury/MerCruiser 27-94996Q2/27-94996T2, Sierra 18-2619/18-2619-1, GLM 39622, EMP 27-02386, and Mallory 9-62601.

  • Engineered as a direct-fit replacement for straightforward installation.
  • Constructed from materials designed to withstand harsh marine saltwater environments.
  • Formulated for high resistance to seawater corrosion and material degradation.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number
Mercury/MerCruiser 27-94996Q2
Mercury/MerCruiser 27-94996T2
Sierra 18-2619
Sierra 18-2619-1
GLM 39622
EMP 27-02386
Mallory 9-62601

Engine & Model Compatibility

Confirm your engine model/year in the table below.

For MerCruiser sterndrives, this kit an exact fit for models from 1983 and newer with serial numbers 6225577 and higher.

Brand Model Rated HP Stroke Years OEM Part No. Notes
MerCruiser R Sterndrives Various 4-Stroke 1983 and up 27-94996Q2 Serial numbers 6225577 and higher
MerCruiser MR Sterndrives Various 4-Stroke 1983 and up 27-94996Q2 Serial numbers 6225577 and higher
MerCruiser Alpha One Various 4-Stroke 1983 and up 27-94996Q2 Serial numbers 6225577 and higher
MerCruiser Alpha One Gen II Various 4-Stroke 1983 and up 27-94996Q2 Serial numbers 6225577 and higher

Technical Specs

Product Type
Outdrive Installation Gasket Set
Installation
Direct replacement
Connection
Bell housing to outdrive
Housing Material
Rubber/paperboard composite
Housing Color
Black
Fitting Type
Direct fit
Operating Temperature
Marine saltwater environment
Warranty
Manufacturer dependent (typically 1 year)
Other Technical Attributes
Seawater corrosion resistant

What’s in the Box

  • 1 x Complete 6-Piece Gasket & O-Ring Set (replaces 27-94996Q2), which includes:
    • 1 x Gasket
    • 5 x Rubber O-rings

Installation Notes

  1. Ensure the engine is off and the battery is disconnected. Place the drive in the full down/trim position.
  2. Remove the six nuts (and washers) that secure the outdrive to the bell housing.
  3. Carefully separate the outdrive from the bell housing. Be prepared to manage minor gear lube spillage.
  4. Thoroughly remove the old gasket and o-rings. Clean all mating surfaces, ensuring they are free of debris, corrosion, or old gasket material.
  5. Install the new gasket and o-rings onto the bell housing according to your service manual's diagram.
  6. Carefully guide the outdrive back into place, ensuring the driveshaft, shift shaft, and water tube align correctly.
  7. Reinstall the washers and nuts, tightening them to the manufacturer's specified torque sequence and value.
  8. Check and refill the sterndrive gear lube reservoir as needed.
  9. Reconnect the battery, start the engine, and check for any leaks or operational issues.

Troubleshooting & FAQ

Which MerCruiser models does this gasket set fit?

This gasket set fits MerCruiser R, MR, Alpha One, and Alpha One Gen II sterndrive models manufactured from 1983 and newer, specifically those with serial numbers 6225577 and higher. Always cross-reference your part number to be sure.

What are the signs of a failing outdrive gasket?

The most common sign is water intrusion into the gear lube, which makes the oil appear milky or creamy. Other indicators include visible gear lube leaking from the joint between the outdrive and the bell housing, or shifting problems caused by water damage.

How often should this gasket set be replaced?

It is best practice to replace the mounting gaskets and o-rings every time the outdrive is removed for service. As a preventative measure, especially in saltwater, replacing them every 1–2 seasons can prevent costly water intrusion damage.

Is this a complete kit for the job?

Yes, this kit includes the primary gasket and all necessary O-rings (6 pieces total) for sealing the main connection between the sterndrive unit and the bell housing.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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