VRO Fuel Pump Repair Kit for Johnson Evinrude V4/V6 90° Looper and Crossflow Outboards, 120–275 HP – Replaces V4690, 438400 and 5004558
VRO Fuel Pump Repair Kit for Johnson Evinrude V4/V6 90° Looper and Crossflow Outboards, 120–275 HP – Replaces V4690, 438400 and 5004558 is backordered and will ship as soon as it is back in stock.
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Delivery and Shipping
Delivery and Shipping
Orders are typically processed within 1–2 business days.
U.S. orders usually arrive within 6–15 days, depending on stock location and destination.
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VRO Fuel Pump Repair Kit for Johnson Evinrude V4/V6 90° Looper and ...
VRO Fuel Pump Repair Kit for Johnson Evinrude V4/V6 90° Looper and Crossflow Outboards, 120–275 HP – Replaces V4690, 438400 and 5004558 is backordered and will ship as soon as it is back in stock.
Product Details
This VRO fuel pump repair kit is designed for specific Johnson/Evinrude V4 and V6 90° Looper and Crossflow outboard applications rated from 120 to 275 HP. It is intended as a replacement for fuel pump applications using V4690, 438400 or 5004558. Exact fitment depends on the engine model, year and serial number, so verify your original pump and application before ordering.
The kit is an aftermarket replacement for the listed Johnson/Evinrude fuel pump references and is supplied with the components needed for installation on compatible outboard motors.
- External mounting on the engine block with the included bracket.
- Designed for gasoline-powered marine outboard engines.
- Includes the fuel pump, hoses, mounting bolts, zip ties and installation instructions.
Part Number Matrix
Use the following references to compare your original component before purchase.
| Brand or Reference | Part Number |
|---|---|
| Johnson/Evinrude | V4690 |
| Johnson/Evinrude | 438400 |
| Johnson/Evinrude | 5004558 |
| Aftermarket reference | V4690 |
Engine and Model Compatibility
The applications below describe the intended engine families. Always confirm the complete model designation, year, serial number and original part number before installation.
Some V6 installations may require minor modification to the pump bracket for clearance. V4 applications typically do not require bracket modification.
| Brand | Engine Family | Rated HP | Reference Part No. | Installation Note |
|---|---|---|---|---|
| Johnson/Evinrude | 90° V4 | 120–140 | V4690 | Typically no bracket modification required |
| Johnson/Evinrude | 90° V6 Looper | 175–275 | V4690 | Some 175 HP applications; bracket clearance may require modification |
| Johnson/Evinrude | 90° V6 Crossflow | 200–275 | V4690 | Bracket clearance may require a small section to be cut |
Technical Specifications
- Product Type
- VRO fuel pump repair kit
- Installation
- External bracket mount on the engine block
- Fuel Type
- Gasoline
- Connection
- Barbed connectors for fuel hoses
- Housing Material
- Plastic pump housing with an aluminum mounting bracket
- Weight
- 1.54 lb (0.7 kg)
- Pump Style
- Gerotor-style pump
- Application
- Selected Johnson/Evinrude boat outboard motors
What's in the Box
- 1 x Fuel pump
- 2 x Hoses
- 4 x Mounting bolts
- 6 x Zip ties
- 1 x Installation instruction
Installation Notes
- Disconnect the battery and relieve fuel-system pressure before beginning work.
- Locate and remove the old VRO pump assembly, noting the routing and connection of each hose.
- Check the bracket against the engine before final installation. V4 applications typically require no modification; some V6 applications may require cutting a small section of the aluminum bracket for clearance.
- Secure the replacement pump to the engine block with the supplied bolts.
- Connect the fuel and oil hoses to the correct barbed fittings and secure the connections with the supplied zip ties.
- Prime the fuel system, inspect all connections for leaks and confirm correct operation before returning the boat to service.
Troubleshooting and FAQ
Does this kit fit both V4 and V6 engines?
It is intended for selected 90° V4 applications rated at 120–140 HP and selected 90° V6 Looper and Crossflow applications rated from 175 to 275 HP. Fitment can vary by model, year and serial number, so compare the original pump and listed reference numbers before ordering.
What modifications may be needed for installation?
V4 applications typically require no modification. Some V6 Looper and Crossflow installations may require a small section of the pump's aluminum bracket to be cut to provide proper clearance. Check the fit before tightening the pump in place.
How do I know if my VRO pump may be failing?
Possible symptoms include hard starting, bogging at higher RPM, surging, reduced performance or difficulty maintaining fuel delivery. Inspect the hoses and connections and perform the applicable fuel-pressure or delivery tests before replacing parts.
What is the difference between V6 Looper and Crossflow fitment?
Both engine types are represented in the listed application range, but the mounting arrangement and available clearance can differ. Confirm the complete engine model and check the bracket against the original installation. A small bracket modification may be necessary on some V6 applications.
When should a fuel pump be replaced?
There is no universal replacement interval. Inspect the pump and hoses during routine service and replace the pump if it leaks, shows damage or fails the applicable fuel-system tests.
Is this an OEM part?
No. This is an aftermarket replacement intended for applications using the listed Johnson/Evinrude reference numbers.
How quickly is the product shipped?
Typical transit is 5–15 days. Standard shipping is free, and expedited options are shown at checkout where available.
What warranty and return coverage applies?
This product is covered by a 1-year warranty against manufacturing defects under normal use. Returns are accepted within the standard return window for unused items in their original condition. Contact support for current policy and return instructions.
Safety and Important Information
- Verify the engine model, year, serial number, original pump and hose connections before purchase and installation.
- Do not install the kit if the supplied components differ from the original installation or cannot be securely mounted.
- This is an aftermarket replacement, not an OEM component.
- Work in a well-ventilated area, keep fuel away from ignition sources and follow the engine manufacturer's service procedures.
- Professional installation is recommended for safe and reliable operation.
About Sea Sierra
- Pro-Grade Standards — We supply marine replacement parts selected for dependable real-world service.
- Fast Global Fulfillment — Free standard delivery to most regions with typical transit of 5–15 days.
- Manufacturer-Direct Value — Fair pricing with attention to materials and quality control.
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