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Water Pump Repair Kit – Fits Mercury/Mariner 25-50HP Outboards (Replaces 821354A2)

Sale price $35.68 Regular price $57.00
Shipping calculated at checkout.

Water Pump Repair Kit – Fits Mercury/Mariner 25-50HP Outboards (Replaces 821354A2) is backordered and will ship as soon as it is back in stock.


Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This Water Pump Repair Kit – Fits Mercury/Mariner 25-50HP Outboards (Replaces 821354A2) is designed for Mercury and Mariner outboards from 25 to 50 HP, including both 2-stroke and 4-stroke models manufactured from 1994 through 2018. It also fits select Force outboard models from 1995–1999.

It serves as a direct replacement for several part numbers, including Mercury/Mariner 821354A2 (which supersedes 821354A1 and 821354A04) and aftermarket equivalents from Sierra, GLM, Pro Marine, and SEI Marine.

  • Engineered for direct OEM-level fit and function.
  • Constructed with a durable neoprene impeller and a stainless steel wear plate for longevity.
  • Includes all necessary gaskets, seals, and hardware for a complete overhaul.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number Notes
Mercury/Mariner 821354A2 Supersedes 821354A1, 821354A04
Sierra 18-4531
GLM 12045
Pro Marine 3219 / 3219-1
SEI Marine 96-265-03BK

Engine & Model Compatibility

Confirm your engine model/year in the table below.

This kit is designed for the following Mercury and Mariner outboard applications.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Mercury/Mariner 25 25 4-Stroke 1998–2018 821354A2 Carb 0G590000–0T408999
Mercury/Mariner 30 30 2-Stroke 1994–2018 821354A2 2 Cylinder models
Mercury/Mariner 30 30 4-Stroke 1998–2018 821354A2
Mercury/Mariner 30 Jet 30 4-Stroke 1998–2018 821354A2 3 Cylinder models
Mercury/Mariner 40 40 2-Stroke 1994–2018 821354A2 2 & 3 Cylinder models
Mercury/Mariner 40 40 4-Stroke 1998–2018 821354A2
Mercury/Mariner 45 Bodensee 45 4-Stroke 1998–2018 821354A2 Special emission models
Mercury/Mariner 50 50 2-Stroke 1998–2018 821354A2 3 Cylinder models
Mercury/Mariner 50 50 4-Stroke 1998–2018 821354A2
Mercury/Mariner 50 Bigfoot 50 4-Stroke 1998–2018 821354A2

This kit is designed for the following Force outboard applications.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Force 40 40 2-Stroke 1995–1997 821354A2 Serial: 0E093700–0E287999
Force 50 50 2-Stroke 1995–1997 821354A2 Serial: 0E093700–0E287999

Technical Specs

Product Type
Water Pump Repair Kit
Installation
Direct OEM Replacement
Housing Material
Stainless Steel 316 (Plate)
Impeller Material
Neoprene Rubber
Tube Material
Nylon PA66
Dimensions
152.4 × 114.3 × 38.1 mm (6 × 4.5 × 1.5 in) [packaging]
Weight
0.18 kg (5.3 oz)
Warranty
1 Year

What’s in the Box

  • 1 × Water Pump Impeller (89640)
  • 1 × Face Plate/Wear Plate (12505 821354-2)
  • 2 × Water Tube Seal (85180 43023/85181 823547-1)
  • 2 × Washer (31175 12-86645-1)
  • 2 × Gasket (37490 27-822189/37700 27-822217)

Installation Notes

  1. Disconnect the negative battery cable and remove the propeller for safety.
  2. Place a drain pan under the gearcase, remove the drain and vent plugs, and drain the gear oil.
  3. Remove the lower unit (gearcase) mounting bolts and carefully separate it from the engine.
  4. Unbolt and remove the old water pump housing, impeller, and wear plate. Note the orientation of the impeller vanes.
  5. Thoroughly clean the mounting surfaces, removing any old gasket material or sealant.
  6. Install the new gaskets, wear plate, impeller, and housing. Lightly grease the interior of the housing and ensure the impeller vanes curve in the correct rotational direction.
  7. Torque the water pump housing bolts to the manufacturer's specifications.
  8. Reinstall the lower unit, ensuring the driveshaft, shift shaft, and water tube align correctly.
  9. Refill the gearcase with new marine gear lubricant before reinstalling and tightening the drain/vent plugs.
  10. Reconnect the battery, start the engine using a water supply (flushing muffs), and verify water is exiting the tell-tale port.

Troubleshooting & FAQ

How do I find my engine's serial number to confirm fitment?

The serial number is typically found on a plate or sticker on the transom bracket or the side of the engine block. The compatibility tables list specific serial number ranges for certain models, which is the most accurate way to verify this kit is correct for your outboard.

What are the signs of a failing water pump?

Common symptoms include a weak or non-existent water stream from the "tell-tale" outlet, engine overheating alarms, and in severe cases, steam from the exhaust. Reduced engine performance at high RPMs can also indicate poor cooling.

How often should I replace my water pump impeller?

For preventative maintenance, it is recommended to inspect the impeller annually and replace it every 1-2 years (or every 100-200 hours of use), depending on operating conditions. Operation in sandy or silty water may require more frequent service.

Why is my engine still overheating after installing the new kit?

First, confirm the installation was correct—especially the impeller vane direction and that all seals are seated properly. Other potential causes include blockages in the cooling water passages, a faulty thermostat, or debris clogging the water intake screens on the lower unit.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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