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Cylinder Head Cover Gasket – Fits Yamaha 40HP 2-Stroke (Replaces 6E9-11193-A0-00)

Sale price $7.14 Regular price $11.00
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You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

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If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This is a direct-fit Cylinder Head Cover Gasket – Fits Yamaha 40HP 2-Stroke (Replaces 6E9-11193-A0-00) engines from 1990–1998. It is designed for both commercial and recreational models, including the Yamaha 40F and 40Q series, ensuring reliable sealing and performance.

This part provides a direct interchange for Yamaha part numbers 6E9-11193-A0-00 and 6E9-11193-00-00, Mercury 27-97704M, and Sierra 18-99106.

  • Installation Method: Installs as a direct replacement for the original part.
  • Design: Engineered to meet or exceed OEM-equivalent specifications.
  • Operating Environment: Designed for use with gasoline (petrol) engines in marine conditions.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket brands.

Brand Part Number Notes
Yamaha 6E9-11193-A0-00 Primary OEM
Yamaha 6E9-11193-00-00 Superseded by 6E9-11193-A0-00
Mercury 27-97704M OEM Equivalent
Sierra 18-99106 Aftermarket Replacement

Engine & Model Compatibility

Confirm your engine model and year in the table below to ensure correct fitment.

For Yamaha Engines: This gasket fits specific 40 HP commercial and recreational two-stroke models produced between 1990 and 1998.

For Mercury Engines: This part is compatible with select 40 HP commercial two-stroke outboards from 1991 to 1997.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Yamaha 40F 40 2-Stroke 1990–1998 6E9-11193-A0-00
Yamaha 40Q 40 2-Stroke 1990–1998 6E9-11193-A0-00
Yamaha CV40ED (6R60) 40 2-Stroke 1990–1991 6E9-11193-A0-00 Commercial model
Mercury 40HP Commercial 40 2-Stroke 1991–1997 27-97704M

Technical Specs

Product Type
Cylinder Head Cover Gasket
Installation
Direct replacement
Fuel Type
Gasoline (Petrol)
Housing Material
Gasket material (paper/composite)
Dimensions
12.0" H x 8.0" W x 0.25" L
Other Technical Attributes
OEM-equivalent design

What’s in the Box

  • 1 x Gasket, Head Cover 1 (Replaces 6E9-11193-A0-00)

Installation Notes

  1. Ensure the engine is completely cool and disconnect the battery for safety.
  2. Remove any external components that obstruct access to the cylinder head cover.
  3. Carefully unfasten and remove the head cover, then peel off the old gasket.
  4. Thoroughly clean the mating surfaces of both the cylinder head and the cover, ensuring they are free of any old material or residue.
  5. Place the new gasket into position on the cylinder head, aligning it correctly.
  6. Reinstall the head cover. Tighten the bolts in the sequence and to the torque values specified in your engine's service manual.
  7. Re-attach all components removed in step 2 and reconnect the battery.
  8. After reassembly, start the engine and carefully inspect for any oil leaks around the cover.

Troubleshooting & FAQ

How do I know if this gasket will fit my engine?

The best way to confirm fitment is to check your original part number against the references in our Part Number Matrix. You should also consult the Engine & Model Compatibility table to see if your specific model and year are listed.

What are the signs of a failed head cover gasket?

Common symptoms include visible oil leaks around the edges of the cylinder head cover, a smell of burning oil, or a dirty, grimy engine bay due to accumulated oil and dirt.

Is sealant required with this gasket?

Typically, this type of gasket is designed to be installed dry. However, always consult your engine-specific service manual, as some applications may recommend a small amount of sealant in certain areas, like sharp corners.

What is the difference between a head gasket and a head cover gasket?

A head cover gasket seals the join between the engine block's top cover (valve cover) and the cylinder head to prevent oil from leaking out. A head gasket, which is a more critical component, seals the cylinder head to the engine block itself, containing combustion pressure and coolant.

My engine model isn't listed, but the part number matches. Will it fit?

If your old part's number is listed in our Part Number Matrix, there is a very high probability of a match. Our compatibility lists are extensive but may not cover every single sub-model. Cross-referencing by part number is a reliable method.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). It's built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility and batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit is 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images and specifications against your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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