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Thermostat Cover Gasket – Fits Mercury/Mariner 6-15 HP (Replaces 27-19205002)

Sale price $2.93 Regular price $4.00
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Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This aftermarket Thermostat Cover Gasket provides a reliable seal for the thermostat housing on Mercury and Mariner 6-15 HP 2-stroke outboard engines from 1990 and newer. It is designed to ensure a precise fit and prevent coolant leaks, maintaining optimal engine operating temperature.

It serves as a direct replacement for Mercury OEM part numbers 27-19205002, 27-192051, and 27-14672, and also interchanges with aftermarket parts GLM 14500 and Sierra 18-0998.

  • Installs as a direct replacement for original parts.
  • Engineered from durable composite gasket material for a lasting seal.
  • Essential for preventing coolant leaks and engine overheating.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number
Mercury 27-19205002
Mercury 27-192051
Mercury 27-14672
GLM 14500
Sierra 18-0998

Engine & Model Compatibility

Confirm your engine model/year in the table below.

For Mercury and Mariner models, it is critical to verify your engine's serial number falls within the specified ranges to ensure correct fitment.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Mercury Outboard 6 2-Stroke 1990 and up 27-19205002 Serial number 0P325500 & Up
Mercury Outboard 8 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up, 0T980000-0T999999, 1B000001 & Up
Mercury Outboard 9.9 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up, 0T980000-0T999999, 1B000001 & Up
Mercury Marathon 10 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up, 0T980000-0T999999, 1B000001 & Up
Mercury Sea Pro 10 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up, 0T980000-0T999999, 1B000001 & Up
Mercury Viking 10 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up
Mercury Outboard 15 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up, 0T980000-0T999999, 1B000001 & Up
Mercury Marathon 15 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up, 0T980000-0T999999, 1B000001 & Up
Mercury Sea Pro 15 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up, 0T980000-0T999999, 1B000001 & Up
Mercury Viking 15 2-Stroke 1990 and up 27-19205002 Serial numbers 0P325500 & Up
Mariner Outboard 6-15 2-Stroke 1990 and up 27-19205002

Technical Specs

Product Type
Thermostat Cover Gasket
Installation
Direct replacement
Material
Gasket material (composite)
Dimensions
10.5 × 10.5 × 0.1 in (266.7 × 266.7 × 2.54 mm)

What’s in the Box

  • 1 x Thermostat Cover Gasket (Replaces 27-19205002)

Installation Notes

  1. Ensure the engine is completely cool and disconnect the battery for safety.
  2. Locate the thermostat housing on the engine block.
  3. Carefully unbolt and remove the thermostat cover.
  4. Remove the old gasket and thoroughly clean both the cover and housing mating surfaces. Ensure all old gasket residue is gone.
  5. Position the new gasket, aligning it with the bolt holes.
  6. Reinstall the cover and tighten the bolts to the manufacturer-specified torque in a cross pattern.
  7. Reconnect the battery, start the engine, and meticulously check for any coolant leaks as the engine warms up.

Troubleshooting & FAQ

How do I know if this gasket will fit my engine?

This gasket fits Mercury/Mariner 6–15 HP 2-stroke outboards from 1990 and newer. The most reliable way to confirm fitment is to check your engine's serial number against the ranges listed in the compatibility table.

What are the signs of a failed thermostat cover gasket?

Common signs include visible coolant leaks (drips or residue) around the thermostat housing, engine overheating alarms, or steam coming from the engine cowling.

Should I use sealant with this gasket?

This gasket is designed to be installed dry. Applying sealant is generally not required or recommended, as it can interfere with the seal. Always clean the mating surfaces thoroughly before installation.

How often should this gasket be replaced?

The gasket should be replaced any time the thermostat cover is removed for service, such as during a thermostat replacement. It is also good practice to inspect it for degradation or leaks during routine annual maintenance.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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