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Powerhead Base Gasket – Fits Mercury/Mariner 4–9.8 HP (Replaces 27-89937)

Regular price $5.75
Shipping calculated at checkout.

Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This Powerhead Base Gasket provides a precision seal for various Mercury and Mariner 4, 4.5, 7.5, and 9.8 HP single-cylinder outboard engines manufactured between 1975 and 1985. It ensures a tight fit between the powerhead and the adapter plate, preventing leaks and maintaining engine compression.

This part is a direct replacement for Sierra 18-0385, Quicksilver 27-89937, and Mercury 27-89937, offering a reliable and cost-effective alternative to OEM components.

  • Mounts directly between the powerhead and adapter plate.
  • Constructed from high-quality, OEM-specification materials for durability.
  • Covered by a standard manufacturer parts warranty.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number
Sierra 18-0385
Quicksilver 27-89937
Mercury 27-89937

Engine & Model Compatibility

Confirm your engine model/year in the table below.

For Mercury/Mariner models, it is critical to verify your engine's serial number against the ranges listed to ensure an exact match, as model years can overlap.

Brand Model Rated HP Years OEM Part No. Notes
Mercury 4 (1 CYL. PRODUCT OF USA) 4 1975+ 27-89937 Serial #: 5595532 & Up
Mercury 4 (1 CYL. PRODUCT OF USA) 4 1975+ 27-89937 Serial #: 7143688 & Up
Mercury 4 (1 CYL. PRODUCT OF USA) 4 1975+ 27-89937 Serial #: 8068065 & Up
Mercury 4 (1 CYL. PRODUCT OF USA) 4 1975+ 27-89937 Serial #: 9258281 & Up
Mercury 4.5 (1 CYL.) 4.5 1975–1979 27-89937 Serial #: 5595532 & Up
Mercury 4.5 (1 CYL.) 4.5 1975–1979 27-89937 Serial #: 7147238 & Up
Mercury 4.5 (1 CYL.) 4.5 1975–1979 27-89937 Serial #: 8068065 & Up
Mercury 4.5 (1 CYL.) 4.5 1975–1979 27-89937 Serial #: 9258281 & Up
Mercury 7.5 7.5 1976–1978 27-89937 Serial #: 5206550 & Up
Mercury 7.5 7.5 1976–1978 27-89937 Serial #: 7125388 & Up
Mercury 7.5 7.5 1976–1978 27-89937 Serial #: 8057545 & Up
Mercury 7.5 7.5 1976–1978 27-89937 Serial #: 9217756 & Up
Mercury 7.5J 7.5 27-89937 Serial #: 85A1101 and up
Mercury 9.8 9.8 1975–1978 27-89937 Serial #: 5206550 & Up
Mercury 9.8 9.8 1975–1978 27-89937 Serial #: 7127388 & Up
Mercury 9.8 9.8 1975–1978 27-89937 Serial #: 8057545 & Up
Mercury 9.8 9.8 1975–1978 27-89937 Serial #: 9217756 & Up
Mercury 39 (1 CYL.) 3.9 27-89937 Serial #: 1655013 THRU 2498135
Mercury 40 (1 CYL.) 4 27-89937 Serial #: 2498136 THRU 3296136

Technical Specs

Product Type
Powerhead Base Gasket
Installation
Mounts between powerhead and adapter plate
Housing Material
OEM Specification Material
Dimensions
9.31 in x 6.0 in x 1.13 in
Warranty
Manufacturer standard parts warranty

What’s in the Box

  • 1 x Powerhead Base Gasket (27-89937)

Installation Notes

  1. Ensure the engine is off and cool, and disconnect the battery.
  2. Remove the engine cowling to access the powerhead.
  3. Carefully unbolt and lift the powerhead from the adapter plate.
  4. Remove the old gasket and thoroughly clean both mating surfaces of any residue.
  5. Position the new gasket, ensuring all bolt holes are correctly aligned.
  6. Reinstall the powerhead, tightening bolts in a star pattern to the torque specified in your service manual.
  7. Reconnect all components and test the engine in a safe environment before full operation.

Troubleshooting & FAQ

How do I know if this gasket fits my engine?

Refer to the Engine & Model Compatibility table. It is crucial to match your engine's model, horsepower, and particularly the serial number range to confirm correct fitment.

What are the signs of a failed powerhead base gasket?

Common symptoms include loss of engine compression, water intrusion into the cylinders, engine overheating, or a visible leak (water or exhaust) from the seam between the powerhead and the adapter plate.

Do I need to use gasket sealant with this part?

In most cases, this gasket is designed for a dry installation. However, always consult your engine's official service manual for specific recommendations regarding the use of sealants.

Is this part for a 2-stroke or 4-stroke engine?

This gasket is designed for a range of single-cylinder Mercury/Mariner outboards from the mid-1970s to mid-1980s, which are typically 2-stroke engines. Always verify compatibility with your specific model details.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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