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Exhaust Elbow Gasket – Fits MerCruiser V6/V8 Engines (Replaces 27-863724)

Regular price $11.99

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U.S. orders usually arrive within 6–15 days, depending on stock location and destination.


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Product Details

This standard cooling Exhaust Elbow Gasket – Fits MerCruiser V6/V8 Engines 1981-1997 (Replaces 27-863724) provides an optimal seal for MerCruiser V6 and V8 stern drive and inboard engines (1981–1997) with center rise outlet exhaust manifolds. It ensures proper exhaust flow while maintaining a reliable cooling system seal.

This part offers a direct interchange for Mercury/MerCruiser 27-41813, 27-860233, and 27-863724; Sierra 18-0897; Barr MC-20-99208 and MC-47-27-41813; GLM 30240; Osco 8503-GR; Mallory 9-61413; and UanofCn 863724.

  • Installs between the exhaust manifold and the riser or elbow.
  • Designed for raw water (standard) cooling systems.
  • Made from durable metal/composite with graphite for a reliable long-term seal.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number
Mercury/MerCruiser 27-41813
Mercury/MerCruiser 27-860233
Mercury/MerCruiser 27-863724
Sierra 18-0897
Barr MC-20-99208
Barr MC-47-27-41813
GLM 30240
Osco 8503-GR
Mallory 9-61413
UanofCn 863724

Engine & Model Compatibility

Confirm your engine model/year in the table below.

For MerCruiser Engines: This gasket fits a wide range of V6 and V8 models produced between 1981 and 1997 that utilize a center rise outlet exhaust manifold.

Brand Model Rated HP Stroke Years OEM Part No. Notes
MerCruiser V6 4.3L 175-205 4-Stroke 1983–1997 27-863724 Center rise outlet exhaust manifold
MerCruiser 262 MAG 175-205 4-Stroke 1983–1997 27-863724 Center rise outlet exhaust manifold
MerCruiser 5.0L 195+ 4-Stroke 1981–1997 27-863724 Center rise outlet exhaust manifold
MerCruiser 5.7L 220-260 4-Stroke 1981–1997 27-863724 Center rise outlet exhaust manifold
MerCruiser 7.4L 310-330 4-Stroke 1981–1997 27-863724 Center rise outlet exhaust manifold
MerCruiser 8.2L 380+ 4-Stroke 1981–1997 27-863724 Center rise outlet exhaust manifold

Technical Specs

Product Type
Exhaust Elbow Gasket (Standard Cooling Restrictor)
Installation
Between manifold and riser/elbow
Fuel Type
Gasoline
Connection
Center rise outlet exhaust manifold
Housing Material
Metal/Composite with Graphite
Dimensions
102.66 × 112.05 mm (4.04" × 4.4")
Gasket Style
Restrictor (Standard Cooling)
Cooling System
Raw Water (Standard)

What’s in the Box

  • 1-2 × Exhaust Elbow Gasket (equivalent to 27-863724). Package quantity varies by supplier batch.

Installation Notes

  1. Disconnect the battery and allow the engine to cool completely before beginning work.
  2. Drain the cooling system as specified by your engine's service manual.
  3. Carefully disconnect any hoses or sensors attached to the exhaust elbow/riser.
  4. Remove the mounting bolts securing the elbow to the manifold and lift the elbow away.
  5. Thoroughly clean both mating surfaces, removing all old gasket material and corrosion. Ensure surfaces are smooth and flat.
  6. Place the new gasket onto the manifold, ensuring correct alignment with all bolt holes and passages.
  7. Reinstall the elbow/riser and tighten the bolts to the manufacturer's recommended torque specification and sequence.
  8. Reconnect all hoses and sensors, then refill the cooling system.
  9. Start the engine and carefully check for any exhaust or water leaks around the gasket.

Troubleshooting & FAQ

How do I know if I need a restrictor gasket?

This restrictor-style gasket is specified for standard (raw water) cooling systems to regulate water flow and maintain proper engine operating temperature. Using a non-restrictor gasket in a standard cooling system can lead to overcooling. Always refer to your service manual to confirm the correct gasket type for your specific setup.

What are the signs of a failing exhaust elbow gasket?

Common symptoms include water leaking externally from the joint between the manifold and elbow, water entering the engine cylinders (which can cause catastrophic failure), engine overheating, or a noticeable loss of performance. Any signs of rust or water trails around the gasket area warrant an immediate inspection.

How often should this gasket be replaced?

It's recommended to replace exhaust elbow gaskets whenever the manifold or riser is serviced or removed. In saltwater environments, it's good practice to inspect them every 3-5 years as part of preventative maintenance, even if no leaks are apparent.

Will this fit a dry-joint exhaust system?

No, this gasket is designed for traditional wet-joint MerCruiser engines (pre-2002 approximately). Dry-joint systems use a different gasket design and are not compatible.

Is this gasket used on both sides of the engine?

Yes, if your V6 or V8 engine has two exhaust manifolds (one for each cylinder bank), you will need one gasket for each side. It is highly recommended to replace them in pairs.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost?

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns?

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

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