Cylinder Head Cover Gasket – Fits Suzuki DT40 Outboard (Replaces 11162-94410, 11162-92L00)

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Cylinder Head Cover Gasket – Fits Suzuki DT40 Outboard (Replaces 11162-94410, 11162-92L00) is backordered and will ship as soon as it is back in stock.

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Product Details

This Cylinder Head Cover Gasket is a direct-fit replacement for Suzuki DT40 2-stroke outboard engines, including DT40C-WG-X models from 1986–1999 and DT40W K1-K4 models from 2001–2004.

It serves as a direct cross-reference for Suzuki part numbers 11162-92L00, 11162-92L00-000, 11162-94400, and 11162-94410.

Designed for direct replacement installation.
Suitable for gasoline-powered 2-stroke engines.
Includes one cylinder head cover gasket.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand	Part Number
Suzuki	11162-92L00
Suzuki	11162-92L00-000
Suzuki	11162-94400
Suzuki	11162-94410

Engine & Model Compatibility

Confirm your engine model/year in the table below.

For Suzuki outboards, check your model and year range to ensure a precise match.

Brand	Model	Rated HP	Stroke	Years	OEM Part No.	Notes
Suzuki	DT40C-WG-X	40	2-Stroke	1986–1999	11162-94410
Suzuki	DT40W K1-K4	40	2-Stroke	2001–2004	11162-94410

Technical Specs

Product Type: Cylinder Head Cover Gasket
Installation: Direct replacement
Fuel Type: Gasoline
Dimensions: 32.0 cm L x 22.0 cm W x 0.3 cm H
Warranty: 1 Year (Yamarine)

What’s in the Box

1 x Gasket, Cylinder Head Cover (11162-94410)

Installation Notes

Disconnect the battery and ensure the engine is cool before starting.
Remove the engine cowling and any components blocking access to the cylinder head cover.
Carefully unbolt and remove the cylinder head cover. Note the bolt pattern for reinstallation.
Remove the old gasket and thoroughly clean both mating surfaces. Ensure they are free of old gasket material, oil, and debris.
Place the new gasket into position on the cylinder head. Confirm alignment with all bolt holes.
Reinstall the cylinder head cover and tighten the bolts to the manufacturer's specified torque and sequence.
Reassemble any components that were removed and reconnect the battery.

Troubleshooting & FAQ

How do I know if this gasket fits my Suzuki DT40?

This gasket is specifically for DT40C-WG-X models (1986–1999) and DT40W K1-K4 models (2001–2004). Please verify your engine's model and year in the compatibility table to ensure it is a match.

What are the signs of a failed cylinder head cover gasket?

Common signs include visible oil leaks around the cylinder head cover, a smell of burning oil, dirt and debris collecting on the oily surface, or an unexplained drop in engine oil levels.

Is any sealant required with this gasket?

This gasket is typically designed to be installed dry. However, always consult your engine's service manual for specific recommendations, as some applications may call for a light application of sealant in certain areas.

What is the difference between this part and OEM part 11162-94410?

This is an aftermarket part designed to meet or exceed OEM specifications for fit, form, and function. It provides comparable performance and a reliable seal at a better value.

How often should this gasket be replaced?

The cylinder head cover gasket should be replaced whenever the cover is removed for service (like a valve adjustment) or immediately if you detect a leak. It is not considered a normal wear item with a fixed replacement interval.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
This is an aftermarket replacement, not an OEM component.
Professional installation is recommended for safety and performance.

About Sea Sierra

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