Exhaust Elbow Gasket – Fits Volvo Penta MD & D Series (Replaces 861907)
Exhaust Elbow Gasket – Fits Volvo Penta MD & D Series (Replaces 861907) is backordered and will ship as soon as it is back in stock.
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Delivery and Shipping
Free standard shipping on all orders under 1 KG
Exhaust Elbow Gasket – Fits Volvo Penta MD & D Series (Replaces...
Product Details
This aftermarket Exhaust Elbow Gasket creates a reliable seal between the exhaust elbow and the heat exchanger housing. It is designed specifically for Volvo Penta MD2010, MD2020, MD2030, MD2040, D1, and D2 series diesel engines manufactured from 2000 to the present.
It serves as a direct replacement for Volvo Penta part numbers 861907 and 3812447, Perkins 135616660, and HDI Marine GV8.
- Installs between the exhaust elbow and heat exchanger housing.
- Compatible with both standard (861906) and high-riser (3884165) exhaust elbows.
- Made from durable graphite for a long-lasting seal in marine environments.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| Volvo Penta | 861907 |
| Volvo Penta | 3812447 |
| Perkins | 135616660 |
| HDI Marine | GV8 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
For Volvo Penta engines, this gasket fits MD and D series models from 2000 onwards as specified in the table. It replaces the original part number 861907.
For Perkins engines, this part is a known cross-reference for part number 135616660, commonly used on M-series models.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. |
|---|---|---|---|---|---|
| Volvo Penta | MD2010, MD2010A, MD2010B, MD2010C, MD2010D | 10 | 4-Stroke | 2000–Present | 861907 |
| Volvo Penta | MD2020, MD2020A, MD2020B, MD2020C, MD2020D | 19 | 4-Stroke | 2000–Present | 861907 |
| Volvo Penta | MD2030, MD2030A, MD2030B, MD2030C, MD2030D | 29 | 4-Stroke | 2000–Present | 861907 |
| Volvo Penta | MD2040, MD2040A, MD2040B, MD2040C, MD2040D | 40 | 4-Stroke | 2000–Present | 861907 |
| Volvo Penta | D1-13A, D1-13B, D1-13F | 13 | 4-Stroke | 2005–Present | 861907 |
| Volvo Penta | D1-20A, D1-20B, D1-20F | 20 | 4-Stroke | 2005–Present | 861907 |
| Volvo Penta | D1-30B, D1-30F | 30 | 4-Stroke | 2005–Present | 861907 |
| Volvo Penta | D2-40, D2-40B | 40 | 4-Stroke | 2005–Present | 861907 |
| Perkins | M20, M25, M30, M35 | 20-35 | 4-Stroke | 135616660 |
Technical Specs
- Product Type
- Exhaust Elbow Gasket
- Installation Location
- Between exhaust elbow and heat exchanger housing
- Fuel Type
- Diesel
- Material
- Graphite
- Dimensions
- 0.7" H x 7.0" W x 7.0" L
- Weight
- 0.024 kg (0.053 lb)
- Compatible Elbows
- For use with exhaust elbow part number 861906 (standard) or 3884165 (high riser version)
What’s in the Box
- 1 x Gasket (Replaces 861907)
Installation Notes
- Ensure the engine is completely cool and disconnect the battery. Close the raw water seacock.
- Remove any components obstructing access to the exhaust elbow and heat exchanger joint.
- Carefully unbolt and remove the exhaust elbow from the heat exchanger housing.
- Remove the old gasket and thoroughly clean both mating surfaces. Ensure they are free of old gasket material, carbon buildup, and corrosion.
- Position the new gasket, making sure it aligns perfectly with the ports and bolt holes.
- Reinstall the exhaust elbow and tighten the bolts to the manufacturer's specified torque in a crisscross pattern.
- Reconnect any previously removed hoses or components, open the seacock, and reconnect the battery.
- Start the engine and carefully inspect for any exhaust or water leaks around the new gasket.
Troubleshooting & FAQ
How do I know if this gasket fits my engine?
This gasket is for specific Volvo Penta and Perkins models. Please verify your engine model and year against the "Engine & Model Compatibility" table. Cross-referencing the OEM part number (861907 for Volvo Penta, 135616660 for Perkins) is the most reliable way to confirm fitment.
What are the signs of a failing exhaust elbow gasket?
Common signs include water or exhaust soot leaking from the joint between the elbow and heat exchanger, a drop in engine performance, rust stains on the engine block below the joint, or an unusually loud exhaust note inside the engine compartment.
How often should this gasket be replaced?
It is best practice to replace the gasket every time the exhaust elbow is removed for service or inspection. Regular inspection (annually) is recommended, with replacement based on condition or at the first sign of a leak.
Can I use this with a high-riser exhaust elbow?
Yes, this gasket is compatible with both the standard exhaust elbow (Volvo Penta part 861906) and the high-riser version (part 3884165).
Is the graphite material different from the original part?
Many OEM gaskets use composite paper or metal, while this aftermarket version uses graphite. Graphite offers excellent sealing properties and high-temperature resistance, often providing a more durable and reliable seal in harsh marine exhaust environments.
Can I reuse my old gasket?
No. Gaskets are single-use components designed to crush and create a seal. Reusing an old gasket will likely result in leaks, poor performance, and potential engine damage.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost?
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns?
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
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