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Gasket – Fits Volvo Penta KAD300-A Fuel System (Replaces 11991)

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You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

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Product Details

This replacement Gasket – Fits Volvo Penta KAD300-A Fuel System (Replaces 11991) is designed for Volvo Penta KAD300-A marine diesel engines (285 HP) manufactured between 2001 and 2004. It functions as a crucial seal within the fuel system, specifically at schematic position 51.

It serves as a direct replacement for Volvo Penta OEM part number 11991.

  • Installs as a key fuel system component.
  • Engineered for use in diesel fuel environments.
  • Located at position 51 in the KAD300-A fuel system schematic.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number
Volvo Penta 11991

Engine & Model Compatibility

Confirm your engine model/year in the table below.

This part is specifically for the Volvo Penta KAD300-A model.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Volvo Penta KAD300-A 285 4-Stroke 2001–2004 11991 Fuel System Component, Schematic Key 51

Technical Specs

Product Type
Gasket
Installation
Fuel System Component
Fuel Type
Diesel
Dimensions
10.0" L x 10.3" W x 0.2" H
Other Technical Attributes
Used at schematic position 51 in KAD300-A fuel system components

What’s in the Box

  • 1 x Gasket (11991)

Installation Notes

  1. Ensure the engine is off and cool, and disconnect the battery as a safety precaution.
  2. Relieve any pressure from the fuel system according to your engine's service manual.
  3. Place absorbent towels around the work area to catch any diesel fuel spills.
  4. Carefully disconnect any components blocking access to the old gasket.
  5. Remove the old gasket and thoroughly clean both mating surfaces. Ensure no old gasket material or residue remains.
  6. Position the new gasket correctly. Do not use sealant unless explicitly required by the OEM service manual.
  7. Reassemble all components, tightening fasteners to the manufacturer's specified torque and sequence.
  8. Reconnect the battery and prime the fuel system if necessary.
  9. Turn the ignition to the 'On' position (without starting) and inspect carefully for any leaks.
  10. Once confirmed leak-free, start the engine and perform a final check for leaks around the new gasket.

Troubleshooting & FAQ

How do I know if this gasket fits my engine?

This gasket is designed exclusively for the Volvo Penta KAD300-A model (285 HP, years 2001–2004). It corresponds to OEM part 11991 and is located at position 51 in the fuel system schematic. Please verify your engine model and part number before purchasing.

What are the signs of a failing fuel system gasket?

Symptoms of a bad gasket include a strong smell of diesel fuel, visible fuel weeping or leaking around the component, poor engine running, hesitation, or difficulty starting. Any sign of a fuel leak is a serious safety issue that should be addressed immediately.

Do I need to use sealant with this gasket?

No. This gasket is designed to create a seal on its own. Unless your official Volvo Penta service manual explicitly specifies the use of a sealant for this application, it should be installed on clean, dry surfaces.

What does "schematic position 51" mean?

This refers to the part's specific location in the official Volvo Penta service manual's exploded-view diagram for the KAD300-A fuel system. Referencing the schematic ensures you are replacing the correct component.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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