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Overhaul Gasket Kit – Fits Volvo Penta D2 Series Diesel Engines (Replaces 877419)

Sale price $557.76 Regular price $892.00
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Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This is a complete Overhaul Gasket Kit – Fits Volvo Penta D2 Series Diesel Engines, specifically designed for D2-55 and D2-75 models manufactured between 2001 and 2008. It provides all the necessary seals and gaskets for a comprehensive engine rebuild, ensuring a precise fit and reliable performance.

This kit serves as a direct replacement for Volvo Penta part number 877419 and Orbitrade ORB21800, offering a high-quality aftermarket alternative.

  • Installation: Designed for engine-specific installation on compatible Volvo Penta models.
  • Fuel Type: Suitable for Diesel engines only.
  • Contents: A complete engine overhaul gasket set for a full rebuild.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket brands.

Brand Part Number
Volvo Penta 877419
Orbitrade ORB21800

Engine & Model Compatibility

Confirm your engine model and year in the table below to ensure correct fitment.

Volvo Penta Diesel Engines

Brand Model Rated HP Stroke Years OEM Part No. Notes
Volvo Penta D2-55-A 55 4-Stroke 2001–2004 877419
Volvo Penta D2-55-B 55 4-Stroke 2003–2005 877419
Volvo Penta D2-55-C 55 4-Stroke 2004–2005 877419
Volvo Penta D2-55-D 55 4-Stroke 2006–2007 877419
Volvo Penta D2-55-E 55 4-Stroke 2007–2008 877419
Volvo Penta D2-75-A 75 4-Stroke 2003–2006 877419
Volvo Penta D2-75-B 75 4-Stroke 2006–2007 877419
Volvo Penta D2-75-C 75 4-Stroke 2007–2008 877419

Technical Specs

Product Type
Overhaul Gasket Kit
Installation
Engine-specific
Fuel Type
Diesel
Dimensions
42.0" L x 23.5" W x 2.0" H
Other Technical Attributes
Complete engine overhaul gasket set

What’s in the Box

  • 1 x Cylinder head gasket
  • 1 x Intake manifold gasket
  • 1 x Exhaust manifold gasket
  • 1 x Valve cover gasket
  • 1 x Crankshaft Front oil seal
  • 1 x Crankshaft Rear oil seal
  • 1 x Timing Case gasket
  • 1 x Oil pump gasket
  • 1 x Oil pan gasket

Installation Notes

  1. Disconnect the battery and completely drain engine oil and coolant.
  2. Carefully disassemble the engine components required to access the old gaskets, taking photos as you go for reference.
  3. Thoroughly clean all mating surfaces to remove old gasket material and residue. Ensure surfaces are smooth, clean, and dry.
  4. Compare the new gaskets with the old ones to confirm correct shape and size before installation.
  5. Install the new gaskets. Apply sealant only if explicitly required by your engine's service manual for specific locations.
  6. Reassemble all engine components, tightening bolts in the correct sequence and to the manufacturer's specified torque values.
  7. Refill the engine with new oil and coolant, reconnect the battery, and start the engine. Check carefully for any leaks.

Troubleshooting & FAQ

How do I confirm this gasket kit fits my specific engine?

Verify your engine model and production year against the detailed compatibility table in the "Engine & Model Compatibility" section. It's critical to match your exact model (e.g., D2-55-A) to ensure a perfect fit.

What are the common signs that my engine gaskets need replacing?

Symptoms of failing gaskets include external oil or coolant leaks, milky-colored engine oil (coolant contamination), engine overheating, white smoke from the exhaust, and a noticeable loss of engine compression or power.

Do these gaskets require sealant during installation?

Most gaskets in this kit are designed to be installed dry on clean surfaces. However, always consult your engine's official service manual, as a small amount of sealant may be specified for certain corners or joints.

Is this an OEM Volvo Penta kit?

This listing is for a high-quality aftermarket replacement, not an original equipment manufacturer (OEM) part. It is engineered to meet or exceed OEM specifications using comparable materials and is produced in an ISO 9002 certified facility for consistent quality.

How fast is shipping?

We ship worldwide quickly—typical transit time is 5–15 days. Standard shipping is free for most regions, and expedited options are available at checkout where applicable.

What is the warranty and return policy?

This kit is covered by a 1-year warranty against manufacturing defects under normal use. If you encounter any issues, please contact our support team with your order details. Returns are accepted within our standard window for items that are unused and in their original condition. See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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