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Tension Pulley – Fits Volvo Penta KAD/KAMD/TAMD 170-300 HP (Replaces 861563, 877180)

Regular price $34.19

Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This aftermarket Tension Pulley is designed to fit Volvo Penta KAD/KAMD/TAMD series marine diesel engines from 170–300 HP, typically manufactured between 1995 and 2005. It ensures proper belt tension for reliable engine operation.

It serves as a direct cross-reference for Volvo Penta part numbers 861563 and 877180, and aftermarket number 18563.

  • Installs onto the belt tensioner assembly.
  • Constructed from high-strength, wear-resistant material.
  • Engineered to meet or exceed OEM specifications for fit and performance.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number Notes
Volvo Penta 861563 Original OEM Part Number
Volvo Penta 877180 Original OEM Part Number
Aftermarket 18563 Direct Replacement

Engine & Model Compatibility

Confirm your engine model/year in the table below.

For Volvo Penta engines, this part is compatible with select models in the KAD, KAMD, and TAMD series.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Volvo Penta KAD32P-A 170–175 4-Stroke 1996–2005 861563/877180
Volvo Penta KAD43 230 4-Stroke 1997–2005 861563/877180 Includes KAD43P-A
Volvo Penta KAD44 260 4-Stroke 1997–2004 861563/877180 Includes KAD44P-A/B/C
Volvo Penta KAMD43 230 4-Stroke 1997–2005 861563/877180 Includes KAMD43P-A
Volvo Penta KAMD300 285–300 4-Stroke 2001–2005 861563/877180
Volvo Penta TAMD42WJ-A 230 4-Stroke 1995–2003 861563/877180
Volvo Penta KAD32 170–175 4-Stroke 1996–2005 861563/877180 FridayParts listing

Technical Specs

Product Type
Tension Pulley
Installation
Belt Tensioner Assembly
Housing Material
High-strength wear-resistant material
Dimensions
Diameter: 70 mm
Weight
0.29 kg (0.64 lbs) including packaging
Warranty
1-year against manufacturing defects

What’s in the Box

  • 1 x Tension Pulley (Replaces 861563, 877180)

Installation Notes

  1. Turn off the engine and allow it to cool completely. Disconnect the negative battery cable.
  2. Locate and loosen the belt tensioner assembly, then remove the old drive belt.
  3. Unbolt and remove the damaged tension pulley from its mounting bracket.
  4. Position the new tension pulley and tighten mounting bolts to manufacturer torque specifications.
  5. Reinstall the drive belt and adjust tension using a belt tension gauge to OEM specifications.
  6. Reconnect the negative battery cable. Start the engine and verify smooth operation.

Troubleshooting & FAQ

How do I know if this tension pulley will fit my engine?

This pulley is designed for specific Volvo Penta KAD, KAMD, and TAMD engines from 1995–2005. The best way to ensure fitment is to verify your engine model and year against the compatibility table. If you are unsure, please compare the part numbers (861563, 877180) and visual appearance with your existing part.

What are the signs of a failing tension pulley?

Common symptoms of a worn-out tension pulley include chirping or squealing noises from the engine bay, visible wobble or play in the pulley, premature belt wear or damage, and accessories (like the alternator or water pump) not functioning correctly due to improper belt tension.

Is there a recommended replacement interval?

There is no fixed interval, as lifespan depends on engine hours and operating conditions. However, tension pulleys are a common wear item. It's best practice to inspect the pulley for noise or wobble during routine belt service and replace it if any signs of wear are present, or as a preventative measure every major service.

My old part is 861563. Is 877180 the same part?

Yes, part numbers 861563 and 877180 are listed as direct, interchangeable replacements for the same applications on compatible Volvo Penta engines. This aftermarket part is designed to replace both.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost?

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns?

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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