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Carburetor Rebuild Kit – Fits Yamaha 25-30HP 2-Stroke (Replaces 689-W0093-00-00, 689-W0093-01-00, 689-W0093-02-00)

Regular price $22.50

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Product Details

This Carburetor Rebuild Kit – Fits Yamaha 25-30HP 2-Stroke Outboards is designed for comprehensive carburetor servicing on a range of Yamaha and Mercury/Mariner engines. It is compatible with Yamaha 25-30 HP 2-Stroke models from 1984–1997, including C25, C30, CV25, and CV30 series, as well as various 25-30 HP 2-Stroke Mercury/Mariner models based on specific serial number ranges.

This kit provides a direct interchange for Yamaha part numbers 689-W0093-00-00, 689-W0093-01-00, and 689-W0093-02-00; Mercury/Mariner 84456M; and Sierra 18-7770.

  • Installs as a direct replacement for original carburetor components.
  • Includes all necessary gaskets, a float, and a needle valve for a complete overhaul.
  • Restores fuel delivery and engine performance.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number Superseded By
Yamaha 689-W0093-00-00 689-W0093-01-00
Yamaha 689-W0093-01-00 689-W0093-02-00
Yamaha 689-W0093-02-00
Mercury/Mariner 84456M
Sierra 18-7770

Engine & Model Compatibility

Confirm your engine model/year in the table below.

For Yamaha models, this kit fits various 25 HP and 30 HP 2-stroke outboards manufactured between 1984 and 1997.

Brand Model Rated HP Stroke Years OEM Part No.
Yamaha 25ELN, 25ESN, 25LN, 25SN 25 2-Stroke 1984 689-W0093-00-00
Yamaha 30ELN, 30ESN 30 2-Stroke 1984 689-W0093-00-00
Yamaha 25ELK, 25ESK, 25LK, 25SK 25 2-Stroke 1985 689-W0093-00-00
Yamaha 30ELK, 30ESK 30 2-Stroke 1985 689-W0093-00-00
Yamaha 25ELJ, 25ESJ, 25LJ, 25SJ 25 2-Stroke 1986 689-W0093-00-00
Yamaha 30ELJ, 30ESJ 30 2-Stroke 1986 689-W0093-00-00
Yamaha 25ELH, 25ESH, 25LH, 25SH 25 2-Stroke 1987 689-W0093-00-00
Yamaha CV30ELF 30 2-Stroke 1989 689-W0093-00-00
Yamaha CV25ELD, CV25EMLD 25 2-Stroke 1990 689-W0093-00-00
Yamaha CV30ELD 30 2-Stroke 1990 689-W0093-00-00
Yamaha C25ELHP, C25ELRP 25 2-Stroke 1991 689-W0093-00-00
Yamaha C30ELRP 30 2-Stroke 1991 689-W0093-00-00
Yamaha C25ELRQ, C25MSHQ 25 2-Stroke 1992 689-W0093-00-00
Yamaha C30ELRQ 30 2-Stroke 1992 689-W0093-00-00
Yamaha C25ELHR, C25ELRR, C25MLHR, C25MSHR 25 2-Stroke 1993 689-W0093-00-00
Yamaha C30 30 2-Stroke 1993 689-W0093-00-00
Yamaha C25ELHS, C25ELRS, C25MLHS, C25MSHS 25 2-Stroke 1994 689-W0093-00-00
Yamaha C25ELHT, C25ELRT, C25MLHT, C25MSHT 25 2-Stroke 1995 689-W0093-00-00
Yamaha C25ELHU, C25ELRU, C25MLHU, C25MSHU 25 2-Stroke 1996 689-W0093-00-00
Yamaha C25ELHV, C25ELRV, C25MLHV, C25MSHV 25 2-Stroke 1997 689-W0093-00-00

For Mercury/Mariner models, compatibility is determined by the engine's serial number. Please verify your serial number falls within the specified ranges.

Brand Model Rated HP Stroke OEM Part No. Notes
Mercury/Mariner 25A 25 2-Stroke 84456M Serial number specific (M-648-24991 & up, ML-648-64046 & up, E-648-27056 & up, EL-648-56526 & up)
Mercury/Mariner 25C 695 25 2-Stroke 84456M
Mercury/Mariner 28 28 2-Stroke 84456M Serial number specific (M-664-05306 & up, ML-664-41686 & up, E-664-26236 & up, EL-664-57421 & up)
Mercury/Mariner 30A 30 2-Stroke 84456M Serial number specific (M-689-230100 & up, ML-689-530100 & up, E-689-250100 & up, EL-689-550100 & up)

Technical Specs

Product Type
Carburetor Rebuild Kit
Installation
Direct replacement
Fuel Type
Gasoline
Fitting Type
Engine specific
Thread Size
Various (per component)
Warranty
1 Year (based on aftermarket offering)
Other Technical Attributes
Contains gaskets, float, needle valve, and other carburetor components

What’s in the Box

  • 1 x Float (648-14385-00, 80591M, Sierra 18-7066)
  • 1 x Carburetor Mounting Gasket (648-14198-00, 648-14198-A0, 27-80572M, Sierra 18-0775)
  • 1 x Float Chamber Gasket (648-14384-01)
  • 1 x Needle Valve Assembly (61K-14390-00)
  • 1 x Washer & Spring (92990-04100-00)
  • 2 x O-Rings (646-14397-00)
  • 1 x Pan Head Screw (98517-04012-00)
  • 1 x Air Adjusting Screw (647-14323-00)
  • 2 x Bushings (90386-05002-00)

Installation Notes

  1. Disconnect the battery and fuel lines to ensure safety.
  2. Carefully remove the carburetor from the engine, taking note of all linkage and hose connections.
  3. Disassemble the carburetor on a clean workbench, organizing all parts.
  4. Clean all metal components with a dedicated carburetor cleaner, ensuring all jets and passages are clear.
  5. Replace old gaskets, seals, the needle valve, and the float with the new parts from the kit.
  6. Reassemble the carburetor, ensuring the float height is set to the manufacturer's specification.
  7. Mount the newly rebuilt carburetor back onto the engine, reconnecting all linkages and fuel lines.
  8. Adjust the idle speed and mixture screws as needed once the engine is running.

Troubleshooting & FAQ

How do I confirm this kit fits my specific engine model?

The most reliable method is to match your engine's model and year (for Yamaha) or serial number (for Mercury/Mariner) against the compatibility tables on this page. Also, cross-reference the OEM part number stamped on your old components with the numbers listed in our Part Number Matrix.

What are the signs my carburetor needs to be rebuilt?

Common symptoms include difficulty starting, rough idling, stalling, poor acceleration, black smoke from the exhaust (running rich), or visible fuel leaks. These issues often stem from clogged jets, deteriorated gaskets, or a faulty float and needle valve assembly.

Are any special tools required for installation?

Standard mechanic's tools like screwdrivers, wrenches, and pliers are generally sufficient. A carburetor cleaner spray and a clean workspace are highly recommended. Setting the float height might require a small ruler or caliper for accuracy.

Can I just replace the gaskets instead of the whole kit?

While possible, it is not recommended. A complete rebuild kit addresses all common failure points, including the needle valve and float, which are critical for proper fuel regulation. Replacing only gaskets is a temporary fix that often fails to resolve underlying performance issues.

How often should a carburetor be rebuilt?

There is no fixed interval, as it depends heavily on fuel quality, storage conditions, and hours of use. If your outboard is used frequently in saltwater or stored for long periods with untreated fuel, you may need to service the carburetor every 2-3 years as preventative maintenance.

What is the difference between this kit and the OEM version?

This is an aftermarket kit designed to meet or exceed original manufacturer specifications. It provides the same function and fit as the OEM equivalent but at a more competitive price point. The components are made from comparable, high-quality materials to ensure reliable performance.

What is the difference between OEM and Aftermarket parts?

This listing is an aftermarket replacement (not OEM). It is built to OEM-level specifications with comparable materials and manufactured in an ISO 9002 facility. All parts are batch-inspected for consistency and quality.

What are the shipping speed and cost?

We ship worldwide quickly—typical transit is 5–15 days. Standard shipping is free, and expedited options will appear at checkout if they are available for your location.

What is the warranty and return policy?

This product is covered by a 1-year warranty against manufacturing defects under normal use. If you encounter any issues, please contact our support team with your order details. Returns are accepted within our standard window for items that are unused and in their original condition. See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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