Cylinder Head Gasket – Suzuki DF100, DF115, DF140 (Replaces 11141-92J01, 11141-92J00)
Cylinder Head Gasket – Suzuki DF100, DF115, DF140 (Replaces 11141-92J01, 11141-92J00) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
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Delivery and Shipping
Free standard shipping on all orders under 1 KG
Cylinder Head Gasket – Suzuki DF100, DF115, DF140 (Replaces 11141-9...
Product Details
This Cylinder Head Gasket provides a reliable seal for Suzuki 4-Stroke outboard engines from 100 to 140 HP, specifically models manufactured from 2002 to the present. It is designed to ensure optimal sealing and compatibility, preventing leaks between the cylinder head and engine block.
This part is a direct replacement for Suzuki part numbers 11141-92J01 and 11141-92J00, and is also an interchange for Johnson Evinrude parts 5034644 and 5033908.
- Engine Fitment: Outboard
- Material: High-quality paper composite
- Package Contents: Includes one cylinder head gasket
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number | Superseded By | Notes |
|---|---|---|---|
| Suzuki | 11141-92J01 | Current OEM Part | |
| Suzuki | 11141-92J00 | 11141-92J01 | |
| Johnson Evinrude | 5034644 | Interchange | |
| Johnson Evinrude | 5033908 | Interchange |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Suzuki | DF100 | 100 | 4-Stroke | 2002–Present | 11141-92J01 | |
| Suzuki | DF115 | 115 | 4-Stroke | 2002–Present | 11141-92J01 | |
| Suzuki | DF115A | 115 | 4-Stroke | 2013–Present | 11141-92J01 | |
| Suzuki | DF140 | 140 | 4-Stroke | 2002–2012 | 11141-92J01 | |
| Suzuki | DF140A | 140 | 4-Stroke | 2013–Present | 11141-92J01 |
Technical Specs
- Product Type
- Cylinder Head Gasket
- Installation
- Outboard Engine
- Housing Material
- Paper
- Product Dimensions
- 45.5 cm x 28.5 cm x 0.3 cm
- Weight
- 50 g (0.11 lbs)
What’s in the Box
- 1 x Cylinder Head Gasket (Replaces 11141-92J01)
Installation Notes
- Ensure the engine is completely cool and the battery is disconnected before starting.
- Drain the engine coolant following the manufacturer's procedure.
- Systematically disconnect wires, hoses, and linkages attached to the cylinder head.
- Loosen and remove the cylinder head bolts in the reverse order of the tightening sequence specified in your service manual.
- Carefully lift the cylinder head from the engine block and remove the old gasket.
- Thoroughly clean both the cylinder head and engine block mating surfaces. Remove all old gasket material, sealant, and carbon deposits.
- Position the new gasket on the engine block, confirming its orientation with dowels or markings. Do not use sealant unless specified by the OEM.
- Carefully lower the cylinder head onto the new gasket and engine block.
- Install and tighten the head bolts in the sequence and to the torque values specified in your engine's service manual. This is critical for a proper seal.
- Reconnect all previously removed components.
- Refill the cooling system with the recommended coolant.
- Reconnect the battery, start the engine, and carefully inspect for any coolant, oil, or exhaust leaks.
Troubleshooting & FAQ
How do I know if my cylinder head gasket is failing?
Common signs of a failed cylinder head gasket include engine overheating, loss of power, white smoke from the exhaust (indicating coolant is burning), or milky, frothy oil on the dipstick (indicating coolant is mixing with oil).
Is this gasket compatible with a Suzuki DF115A from 2018?
Yes, this gasket is compatible with all Suzuki DF115A models from 2013 to the present. You can confirm all compatible models in the "Engine & Model Compatibility" table above.
Do I need to use sealant when installing this gasket?
In most cases, this gasket is designed to be installed dry without any additional sealant. Always refer to your engine's official service manual for specific instructions, as sealant requirements can vary.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images and specifications against your original part before purchase. If anything differs—even if your model is listed as compatible—do not order.
- This is an aftermarket replacement part, not an original equipment manufacturer (OEM) component.
- Professional installation is highly recommended to ensure safety, proper fitment, and optimal engine performance.
About Sea Sierra
- Pro-Grade Standards: We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment: Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value: Fair pricing without compromising on materials or QC.
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