VRO Fuel Pump Repair Kit – Fits Johnson Evinrude V4/V6 90° Looper & Crossflow 120-275HP (Replaces V4690, 438400, 5004558)
VRO Fuel Pump Repair Kit – Fits Johnson Evinrude V4/V6 90° Looper & Crossflow 120-275HP (Replaces V4690, 438400, 5004558) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
Worry-free returns
You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
Delivery and Shipping
Delivery and Shipping
Free standard shipping on all orders under 1 KG
Product Details
This VRO Fuel Pump Repair Kit fits Johnson Evinrude V4/V6 90° Looper & Crossflow 120-275HP models and is a direct replacement for V4690. It is designed for specific Johnson/Evinrude V4 90° (120-140HP) and V6 90° (most 200-275HP and some 175HP) outboard motors, though specific years may vary and require verification.
This kit provides a direct interchange for Johnson/Evinrude part numbers V4690, 438400, 5004558, and QuickMarine V4690.
- Mounts externally on the engine block using the included bracket.
- Designed for gasoline-powered boat outboard motors.
- Includes a new fuel pump, hoses, bolts, and zip ties for a complete installation.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| Johnson/Evinrude | V4690 |
| Johnson/Evinrude | 438400 |
| Johnson/Evinrude | 5004558 |
| QuickMarine | V4690 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
For Johnson/Evinrude motors, note that some V6 installations may require minor bracket modification, whereas V4 models typically do not.
| Brand | Model | Rated HP | OEM Part No. | Notes |
|---|---|---|---|---|
| Johnson/Evinrude | 90° V4 | 120 | V4690 | No modification required |
| Johnson/Evinrude | 90° V4 | 130 | V4690 | No modification required |
| Johnson/Evinrude | 90° V4 | 140 | V4690 | No modification required |
| Johnson/Evinrude | 90° V6 Looper | 175-275 | V4690 | Some 175HP models; requires cutting small section of bracket |
| Johnson/Evinrude | 90° V6 Crossflow | 200-275 | V4690 | Requires cutting small section of bracket |
Technical Specs
- Product Type
- VRO Fuel Pump Repair Kit
- Installation
- External bracket mount on the engine block
- Fuel Type
- Gasoline
- Connection
- Barbed connector for fuel hoses
- Housing Material
- Plastic pump housing, aluminum pump bracket
- Weight
- 1.54 pounds (0.7 kg)
- Fitting Type
- Gerotor style pump
- Fitment
- Vehicle specific fit for boat outboard motors
What’s in the Box
- 1 x Fuel pump
- 2 x Hoses
- 4 x Bolts
- 6 x Zip ties
- 1 x Install instruction
Installation Notes
- Disconnect the battery and relieve fuel system pressure before beginning work.
- Locate and remove the old VRO pump assembly. Note the hose connections.
- For V6 models, a small section of the new pump's bracket may need to be cut for proper clearance. V4 models should not require modification.
- Mount the new fuel pump securely to the engine block using the provided bolts.
- Connect the fuel and oil hoses to the correct barbed fittings and secure them.
- Reconnect the battery, prime the fuel system, and check for any leaks before starting the engine.
Troubleshooting & FAQ
Does this kit fit both V4 and V6 engines?
Yes, it is designed for both 90° V4 (120-140HP) and 90° V6 (175-275HP Looper and Crossflow) Johnson/Evinrude outboards. However, always verify your specific model and part number, as fitment can vary.
What modifications are needed for installation?
Installation on V4 models typically requires no modification. For most V6 Looper and Crossflow engine applications, you will need to cut a small section of the pump's aluminum bracket to ensure it fits correctly.
How do I know if my VRO pump is failing?
Common signs of a failing fuel pump include the engine bogging down at high RPMs, difficulty starting, surging, or a noticeable drop in overall performance. A fuel pressure test can confirm if the pump is operating below specification.
What's the difference between V6 looper and crossflow engine fitment?
Both engine types are listed as compatible, but both typically require the bracket to be slightly modified (cut) for proper fitment. The core pump function remains the same for both.
What is the recommended replacement interval for a fuel pump?
There is no universal replacement interval. Pumps should be inspected during regular service and replaced if they show signs of wear, leakage, or fail to maintain correct fuel pressure.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). It has been built to OEM-level specifications with comparable materials. All parts are manufactured in an ISO 9002 facility and are batch-inspected for consistency.
Shipping speed & cost
We ship worldwide quickly—typical transit is 5–15 days. Standard shipping is free, and expedited options will appear at checkout where available.
Warranty & returns
This product is covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact our support team with your order details. Returns are accepted within our standard window for items that are unused and in their original condition. Please see our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
Payment & Security
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