Cylinder Liner Kit – Fits Volvo Penta AD/TAMD/TMD 31A/41A Series (Replaces 876099, 867975, 838660)
Cylinder Liner Kit – Fits Volvo Penta AD/TAMD/TMD 31A/41A Series (Replaces 876099, 867975, 838660) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
Worry-free returns
You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
Delivery and Shipping
Delivery and Shipping
Free standard shipping on all orders under 1 KG
Product Details
This aftermarket Cylinder Liner Kit is designed for Volvo Penta marine diesel engines including the AD31/41, TAMD31/41, TMD31/41, AQAD31/41, and D41 series with a 92mm bore, common in engines from the 1980s and 1990s. It provides the essential components for restoring cylinder integrity and engine performance.
This kit directly replaces Volvo Penta OEM part numbers 876099, 867975, and 838660.
- Installation as an engine block service component.
- Engineered for marine diesel engine applications.
- Includes a complete liner and piston assembly for a comprehensive overhaul.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| Volvo Penta | 876099 |
| Volvo Penta | 867975 |
| Volvo Penta | 838660 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
| Brand | Model | Stroke | OEM Part No. |
|---|---|---|---|
| Volvo Penta | AD31 | 4-Stroke | 876099 |
| Volvo Penta | AD31A | 4-Stroke | 876099 |
| Volvo Penta | AD31B | 4-Stroke | 876099 |
| Volvo Penta | AD41 | 4-Stroke | 876099 |
| Volvo Penta | AD41A | 4-Stroke | 876099 |
| Volvo Penta | AD41B | 4-Stroke | 876099 |
| Volvo Penta | AD41P-A | 4-Stroke | 876099 |
| Volvo Penta | AD41P-B | 4-Stroke | 876099 |
| Volvo Penta | AD41L-A | 4-Stroke | 876099 |
| Volvo Penta | AD41BJ | 4-Stroke | 876099 |
| Volvo Penta | AQAD31A | 4-Stroke | 876099 |
| Volvo Penta | AQAD41A | 4-Stroke | 876099 |
| Volvo Penta | D41 | 4-Stroke | 876099 |
| Volvo Penta | D41A | 4-Stroke | 876099 |
| Volvo Penta | D41B | 4-Stroke | 876099 |
| Volvo Penta | D41L-A | 4-Stroke | 876099 |
| Volvo Penta | TAMD31A | 4-Stroke | 876099 |
| Volvo Penta | TAMD31B | 4-Stroke | 876099 |
| Volvo Penta | TAMD41A | 4-Stroke | 876099 |
| Volvo Penta | TAMD41B | 4-Stroke | 876099 |
| Volvo Penta | TAMD41H-A | 4-Stroke | 876099 |
| Volvo Penta | TAMD41M-A | 4-Stroke | 876099 |
| Volvo Penta | TAMD41P-A | 4-Stroke | 876099 |
| Volvo Penta | TMD31A | 4-Stroke | 876099 |
| Volvo Penta | TMD31B | 4-Stroke | 876099 |
| Volvo Penta | TMD41A | 4-Stroke | 876099 |
| Volvo Penta | TMD41B | 4-Stroke | 876099 |
| Volvo Penta | TMD41L-A | 4-Stroke | 876099 |
| Volvo Penta | MD31A | 4-Stroke | 876099 |
Technical Specs
- Product Type
- Cylinder Liner Kit
- Installation
- Engine block service component
- Cylinder Bore Diameter
- 92.00 mm
- Application
- Marine diesel engines
- Package Type
- Complete liner and piston assembly
- Product Dimensions
- 12.5 x 23.5 x 24.0 cm
What’s in the Box
- 1 x Cylinder Liner Sleeve
- 1 x Piston
- 1 x Piston Pin (1542160/422793)
- 1 x Piston Ring Kit (275350)
- 2 x Piston Circlips (914519)
- 1 x Cylinder Liner O-Ring Kit (275751/875651/275595)
Installation Notes
- Ensure the engine is cool, disconnect the battery, and drain all engine fluids (coolant and oil).
- Remove the cylinder head, oil pan, and other components necessary to access the pistons and liners.
- Carefully remove the old piston and liner assembly from the engine block.
- Thoroughly clean the engine block cylinder bores and sealing surfaces, removing all carbon, rust, and debris.
- Install the new O-rings on the cylinder liner sleeve according to the engine service manual.
- Lubricate the liner, O-rings, and cylinder bore with clean engine oil or an appropriate assembly lube.
- Press the new liner into the engine block, ensuring it is fully and evenly seated.
- Assemble the new piston, rings, and pin. Install the assembly into the new liner, following correct orientation.
- Reassemble the remaining engine components in reverse order of disassembly, torquing all fasteners to manufacturer specifications.
Troubleshooting & FAQ
How do I confirm this kit fits my specific engine?
Your engine model should be listed in the compatibility table (e.g., AD31A, TAMD41B). This kit is for engines with a standard 92.00 mm cylinder bore. Always cross-reference your existing part number with the ones provided (876099, 867975, 838660) for the surest fit.
What are the signs that a cylinder liner kit needs replacement?
Common symptoms include excessive blue or white smoke, high oil consumption, loss of compression, poor engine performance, or coolant contamination in the oil. These indicate a failure of the seal between the piston, rings, and cylinder wall.
Is any special machining required for installation?
This kit is designed as a direct replacement ("slip-fit") for most applications and typically does not require machining. However, the engine block should be inspected for warpage, cracks, or corrosion. Professional installation is recommended to ensure proper fit and seal.
What is the difference between this kit and the OEM version?
Our aftermarket kit is engineered to meet or exceed OEM specifications for fit, material, and performance. The primary differences are the brand and price. We ensure quality through rigorous testing and sourcing from ISO 9002 certified facilities.
Can I buy just the piston rings or o-rings separately?
This listing is for the complete kit. We recommend replacing all components as a matched set to ensure proper sealing, compression, and longevity. The separate part numbers in the "What's in the Box" section are for reference only.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost?
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns?
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
Payment & Security
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