Cylinder Liner Kit – Fits Volvo Penta KAD42/KAMD42 Series Marine Diesel Engines (Replaces 22185019, 876527, 877071)
Cylinder Liner Kit – Fits Volvo Penta KAD42/KAMD42 Series Marine Diesel Engines (Replaces 22185019, 876527, 877071) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
Worry-free returns
You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
Delivery and Shipping
Delivery and Shipping
Free standard shipping on all orders under 1 KG
Product Details
This aftermarket Cylinder Liner Kit is engineered for Volvo Penta KAD42, KAMD42, and TAMD42 series 4-stroke marine diesel engines (230–300 HP) manufactured from the early 1990s through the early 2000s. It provides a reliable solution for engine rebuilds, restoring compression and performance.
It serves as a direct interchange for Volvo Penta original part numbers 22185019, 876527, and 877071.
- Installation: Designed for a direct OEM-style replacement.
- Complete Kit: Includes the cylinder liner, piston, piston rings, and associated hardware for a comprehensive overhaul.
- Fuel Type: Compatible with diesel-fueled engines.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket suppliers.
| Brand | Part Number | Superseded By | Notes |
|---|---|---|---|
| Volvo Penta | 876527 | 22185019 | |
| Volvo Penta | 877071 | 22185019 | |
| Volvo Penta | 22185019 | Current OEM part number. |
Engine & Model Compatibility
Confirm your engine model and specifications in the table below to ensure accurate fitment.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Volvo Penta | KAD42A | 230 | 4-Stroke | 22185019/876527/877071 | ||
| Volvo Penta | KAD42B | 230 | 4-Stroke | 22185019/876527/877071 | ||
| Volvo Penta | KAMD42A | 230 | 4-Stroke | 22185019/876527/877071 | ||
| Volvo Penta | KAMD42B | 230 | 4-Stroke | 22185019/876527/877071 | ||
| Volvo Penta | TAMD42B | 230 | 4-Stroke | 22185019/876527/877071 |
Technical Specs
- Product Type
- Cylinder Liner Kit
- Installation
- OEM Replacement
- Fuel Type
- Diesel
- Diameter
- 92.00 mm
- Product Dimensions
- 34.5 cm (L) x 23.5 cm (W) x 14.0 cm (H)
What’s in the Box
- 1 x Cylinder Liner
- 1 x Piston
- 1 x Piston Ring Set
- Associated Gaskets, Seals, and Hardware
Installation Notes
- Disconnect the battery and safely drain all engine fluids (coolant and oil).
- Remove the cylinder head and any interfering components to access the cylinder bores.
- Carefully extract the old piston and cylinder liner assembly using the appropriate extractor tools.
- Thoroughly clean the engine block bore and all mating surfaces, removing any carbon or gasket residue.
- Inspect the engine block for cracks, warping, or other damage before proceeding.
- Insert the new cylinder liner, ensuring it is correctly seated and achieves the manufacturer-specified protrusion.
- Assemble the new piston and rings, lubricate them generously with engine oil, and install into the liner.
- Reassemble all components in reverse order, using new gaskets and seals as required.
- Torque all fasteners to the precise specifications listed in your engine's service manual.
- Refill engine fluids, reconnect the battery, and perform initial startup checks for leaks or unusual noises.
Troubleshooting & FAQ
How do I confirm this kit fits my specific engine?
Check your engine model against the 'Engine & Model Compatibility' table. It is critical to also visually compare the product images and specifications to your existing components before ordering to ensure a perfect match.
What are common signs that a cylinder liner needs replacement?
Symptoms of a failing cylinder liner include excessive oil consumption, blue or white smoke from the exhaust, loss of engine compression, poor performance, or the presence of coolant in the engine oil (or vice versa).
Is honing required before installing these new liners?
These cylinder liners are typically supplied with a pre-finished surface and are ready for installation. However, always consult your engine's official service manual for the definitive procedure and required tolerances.
What is the recommended break-in procedure after installation?
Follow the engine manufacturer's break-in guidelines. This usually involves running the engine under varying light-to-moderate loads for a set period to allow the new piston rings to seat correctly against the cylinder liner wall for optimal sealing.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
Payment & Security
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