Exhaust Elbow Gasket – Fits Volvo Penta D2 Series (Replaces 859834)
Exhaust Elbow Gasket – Fits Volvo Penta D2 Series (Replaces 859834) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
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Delivery and Shipping
Delivery and Shipping
Free standard shipping on all orders under 1 KG
Exhaust Elbow Gasket – Fits Volvo Penta D2 Series (Replaces 859834)
Product Details
This Exhaust Elbow Gasket is a high-quality replacement part designed for Volvo Penta D2-50, D2-55, D2-60 (2001–2014) and MD22 series (1996–2001) marine diesel engines. It ensures a proper seal between the exhaust elbow and the manifold, preventing dangerous gas leaks.
It serves as a direct cross-reference for Volvo Penta part number 859834.
- Installs directly with no modifications needed.
- Engineered for the demands of marine diesel applications.
- Package includes one high-performance gasket.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| Volvo Penta | 859834 |
Engine & Model Compatibility
Confirm your engine model and year in the table below.
This gasket fits a range of Volvo Penta D2 and MD22 series engines. Please check your specific model against the compatibility list.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Volvo Penta | D2-55A | 55 | 4-Stroke | 2001–2004 | 859834 | |
| Volvo Penta | D2-55B | 55 | 4-Stroke | 2001–2004 | 859834 | |
| Volvo Penta | D2-50 | 50 | 4-Stroke | 2001–2014 | 859834 | |
| Volvo Penta | D2-60 | 60 | 4-Stroke | 2001–2014 | 859834 | |
| Volvo Penta | MD22 | 56-105 | 4-Stroke | 1996–2001 | 859834 | MD22A, MD22L-A, MD22L-B, MD22P-B models |
| Volvo Penta | TMD22 | 56-105 | 4-Stroke | 1996–2001 | 859834 | TMD22A, TMD22B models |
| Volvo Penta | TAMD22 | 56-105 | 4-Stroke | 1996–2001 | 859834 | TAMD22P-B model |
Technical Specs
- Product Type
- Exhaust Elbow Gasket
- Installation
- Direct replacement
- Fuel Type
- Diesel
- Product Dimensions
- 11.0" L x 7.0" W x 2.0" H
What’s in the Box
- 1 x Exhaust Elbow Gasket (Replaces 859834)
Installation Notes
- Ensure the engine is completely cool and the battery is disconnected.
- Locate and unbolt the exhaust elbow. It may be necessary to disconnect hoses or sensors first.
- Carefully remove the old gasket. Use a plastic scraper to clean both mounting surfaces, ensuring they are free of any old material, corrosion, or debris.
- Verify the new gasket matches the old one and fits correctly on the mounting surfaces.
- Place the new gasket into position. Do not use sealant unless specifically required by the engine's service manual.
- Reinstall the exhaust elbow and tighten the bolts to the manufacturer's specified torque in the correct sequence.
- Reconnect any hoses or sensors that were removed.
- Reconnect the battery, start the engine, and carefully check for any exhaust leaks around the new gasket.
Troubleshooting & FAQ
How do I know if this gasket will fit my D2-55 engine?
This gasket fits Volvo Penta D2-55A and D2-55B models from 2001–2004. Always confirm your engine model and year in the "Engine & Model Compatibility" table before purchasing to ensure a perfect fit.
What are the signs of a failed exhaust elbow gasket?
Common signs include visible exhaust fumes or soot around the elbow joint, a noticeable exhaust leak sound from the engine bay, and potentially water or coolant leaks in the same area on wet exhaust systems.
Do I need to use gasket sealant or adhesive during installation?
Generally, no. This gasket is designed to be installed dry onto clean, flat surfaces. Using sealant can interfere with proper seating and sealing unless your specific engine service manual explicitly requires it.
How often should this gasket be replaced?
There is no fixed replacement interval. It should be replaced anytime the exhaust elbow is removed for service or if you detect any signs of a leak.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
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