Fuel Pump Repair Kit – Fits Johnson/Evinrude Outboard Engines (Replaces 438616)
Fuel Pump Repair Kit – Fits Johnson/Evinrude Outboard Engines (Replaces 438616) is backordered and will ship as soon as it is back in stock.
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Worry-free returns
Worry-free returns
You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
Delivery and Shipping
Delivery and Shipping
Free standard shipping on all orders under 1 KG
Fuel Pump Repair Kit – Fits Johnson/Evinrude Outboard Engines (Repl...
Product Details
This Fuel Pump Repair Kit is a direct-fit replacement designed for a variety of Johnson and Evinrude 2-stroke outboard engines. It provides the essential components needed to rebuild a failing fuel pump, restoring proper fuel delivery and engine performance.
The kit serves as a cross-reference for multiple OEM part numbers, including 438616, 433519, 398514, 395867, 438555, 433386, 434728, 438562, 393088, 397839, 391638, 395091, and 397274.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number | Notes |
|---|---|---|
| Johnson/Evinrude | 438616 / 433519 | Replaces 433519 |
| Johnson/Evinrude | 398514 / 395867 | Replaces 395867 |
| Johnson/Evinrude | 438555 / 433386 | Replaces 433386 |
| Johnson/Evinrude | 434728 / 438562 | Replaces 438562 |
| Johnson/Evinrude | 393088 | Fuel pump kit |
| Johnson/Evinrude | 397839 / 391638 / 395091 / 397274 | Replaces 391638, 395091, 397274 |
| Johnson/Evinrude | 393103 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
| Brand | Model | Stroke | OEM Part No. | Notes |
|---|---|---|---|---|
| Johnson/Evinrude | (Various models) | 2-Stroke | 438616/433519 | Replaces 433519 |
| Johnson/Evinrude | (Various models) | 2-Stroke | 398514/395867 | Replaces 395867 |
| Johnson/Evinrude | (Various models) | 2-Stroke | 438555/433386 | Replaces 433386 |
| Johnson/Evinrude | (Various models) | 2-Stroke | 434728/438562 | Replaces 438562 |
| Johnson/Evinrude | (Various models) | 2-Stroke | 393088 | Fuel pump kit |
| Johnson/Evinrude | (Various models) | 2-Stroke | 397839/391638/395091/397274 | Replaces 391638, 395091, 397274 |
| Johnson/Evinrude | (Various models) | 2-Stroke | 393103 |
Technical Specs
- Product Type
- Fuel Pump Repair Kit
- Fuel Type
- Gasoline
- Dimensions
- 13.5" L x 10.5" W x 1.5" H
What’s in the Box
- 1 x Fuel Pump Repair Kit (replaces 438616)
Installation Notes
- Disconnect the negative battery terminal for safety.
- Carefully relieve any pressure from the fuel system.
- Place absorbent rags around the fuel pump and disconnect the fuel lines.
- Unbolt and remove the old fuel pump assembly. Note the orientation of all parts.
- Clean the mounting surface on the engine block, ensuring it is free of old gasket material.
- Disassemble the fuel pump and replace the internal components with the new parts from the kit.
- Reassemble and reinstall the fuel pump onto the engine, tightening bolts to the manufacturer's specified torque.
- Securely reconnect the fuel lines.
- Reconnect the battery terminal.
- Prime the fuel system according to your engine's manual and carefully check for any leaks before starting the engine.
Troubleshooting & FAQ
How do I know if this fuel pump kit fits my engine?
This kit is designed for a wide range of Johnson/Evinrude outboard motors. It replaces multiple OEM part numbers, including 438616, 433519, and others listed in the Part Number Matrix. Always verify your original part number against our compatibility list and check your engine's service manual.
What are common signs of a failing fuel pump that this kit would fix?
Symptoms include the engine being hard to start, sputtering or losing power at high speeds, stalling unexpectedly, or surging. These issues often point to a damaged diaphragm or failing seals inside the pump, which this repair kit is designed to resolve.
Is any special tool required for installation?
For most installations, standard mechanic's tools (wrenches, screwdrivers) are sufficient. However, it's always best to consult your engine's specific service manual, as some models may require specific tools for easier access or disassembly.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost?
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns?
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
Payment & Security
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