Fuel Pump with Clips and O-Ring for Honda Marine 25-90 HP Outboard Boat Motors replaces 16700-ZV5-003 16700-ZW1-004
Fuel Pump with Clips and O-Ring for Honda Marine 25-90 HP Outboard Boat Motors replaces 16700-ZV5-003 16700-ZW1-004 is backordered and will ship as soon as it is back in stock.
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Delivery and Shipping
Delivery and Shipping
Orders are typically processed within 1–2 business days.
U.S. orders usually arrive within 6–15 days, depending on stock location and destination.
International delivery times may vary due to customs processing.
Tracking information will be provided once your order ships.
Fuel Pump with Clips and O-Ring for Honda Marine 25-90 HP Outboard Boat Motors replaces 16700-ZV5-003 16700-ZW1-004 is backordered and will ship as soon as it is back in stock.
Product Details
This aftermarket Fuel Pump – Fits Honda Marine 25-90 HP 4-Stroke (Replaces 16700-ZV5-003, 16700-ZW1-004) is designed for a precise fit on Honda Marine 25–90 HP 4-Stroke outboard engines from 1997–2007, covering the BF25, BF30, BF35, BF40, BF45, BF50, BF75, and BF90 series.
It serves as a direct interchange for Honda part numbers 16700-ZV5-003 and 16700-ZW1-004.
- Direct bolt-on replacement for straightforward installation.
- Features fuel line barb connectors for a secure fit.
- Constructed from a durable blend of plastic and metal components.
Part Number Matrix
Use this matrix to confirm equivalent references across OEM and aftermarket.
| Brand | Part Number |
|---|---|
| Honda | 16700-ZV5-003 |
| Honda | 16700-ZW1-004 |
| Honda | 16700ZV5003 |
| Honda | 16700ZW1004 |
Engine & Model Compatibility
Confirm your engine model/year in the table below.
This fuel pump is designed for a wide range of Honda BF series 4-stroke outboards. Note that newer models (2007+) like the BF40D and BF50D may use an updated pump (part no. 16700-ZZ5-003) and are not compatible with this part.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Honda | BF25A/BF25A1/BF25A2/BF25A3 | 25 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF25AW/BF25AX/BF25AY | 25 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF25D4/BF25D5/BF25D6 | 25 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF25DK0/BF25DK2/BF25DK3 | 25 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF30A/BF30A1/BF30A2/BF30A3 | 30 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF30AW/BF30AX/BF30AY | 30 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF30D4/BF30D5/BF30D6 | 30 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF30DK0/BF30DK2/BF30DK3 | 30 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF35AM | 35 | 4-Stroke | 1997–1998 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF40A/BF40AW/BF40AX | 40 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF40A1/BF40A2/BF40A3/BF40A4/BF40A5/BF40A6 | 40 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF40AK0/BF40AY | 40 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF45AM | 45 | 4-Stroke | 1998 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF50A/BF50A1/BF50A2/BF50A3/BF50A4/BF50A5/BF50A6 | 50 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF50AK0 | 50 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF50AW/BF50AX | 50 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF50AY | 50 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF75A1/BF75A2/BF75A3/BF75A4/BF75A5/BF75A6 | 75 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF75AT/BF75AW/BF75AX/BF75AY | 75 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF90A1/BF90A2/BF90A3/BF90A4/BF90A5/BF90A6 | 90 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF90AT/BF90AW/BF90AX/BF90AY | 90 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF40D/BF50D | 40/50 | 4-Stroke | 2007+ | 16700-ZZ5-003 | Different model, uses updated fuel pump |
Technical Specs
- Product Type
- Outboard Fuel Pump Assembly
- Installation
- Direct bolt-on replacement
- Fuel Type
- Gasoline
- Connection
- Fuel line barb connectors
- Housing Material
- Plastic with metal components
- Housing Color
- Silver/Black
- Fitting Type
- Direct bolt-on replacement
- Compatible Engines
- For Honda BF series 4-stroke outboard engines
What’s in the Box
- 1 x Fuel Pump Assembly (equivalent to 16700-ZV5-003 / 16700-ZW1-004)
- Note: Package contents may vary. Some aftermarket kits may include optional hardware like clamps or an O-ring.
Installation Notes
- Disconnect the battery to prevent electrical hazards.
- Relieve fuel system pressure according to your engine's service manual. Place absorbent rags underneath the work area to catch fuel.
- Carefully note the position of and disconnect the fuel lines from the old pump.
- Unbolt and remove the existing fuel pump assembly.
- Clean the mounting surface thoroughly to ensure a clean, secure seal.
- Install the new fuel pump, making sure it is correctly oriented.
- Secure mounting bolts to the manufacturer-specified torque. Do not overtighten.
- Reconnect the fuel lines and secure them with clamps.
- Reconnect the battery, prime the fuel system, and carefully check for any leaks before starting the engine.
Troubleshooting & FAQ
How do I know if my fuel pump is failing?
Common signs include the engine bogging down under load, difficulty starting, sputtering at high speeds, inconsistent RPMs, or a complete failure to start.
Is this a direct fit for my Honda BF90?
Yes, this pump is compatible with Honda BF90A models manufactured between 1997 and 2006. Always verify your specific engine model and year against the compatibility chart before ordering.
What is the difference between this pump and the OEM part?
This is an aftermarket part designed to meet or exceed OEM specifications for fit, form, and function. It provides comparable performance and reliability at a more accessible price point.
Do I need to replace the O-ring and clamps?
It is strongly recommended to use a new O-ring to ensure a proper seal and new clamps for fuel line security. Old hardware can become brittle or fail. Source these separately if they are not included in your kit.
Will this fit a 2007 or newer Honda 40/50 HP engine?
No. Newer models, such as the BF40D and BF50D (2007+), use a different fuel pump (part no. 16700-ZZ5-003). This pump is not compatible with those engines.
OEM vs. Aftermarket?
This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.
Shipping speed & cost?
We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.
Warranty & returns?
Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.
Safety & Important Info
- Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
- This is an aftermarket replacement, not an OEM component.
- Professional installation is recommended for safety and performance.
About Sea Sierra
- Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
- Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
- Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.
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