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FLASHSALE25

Mechanical Fuel Pump – Fits Yamaha 25-90 HP, Suzuki 8-65 HP & Tohatsu 25-115 HP (Replaces 6A0-24410-00, 15100-94300, 356-04000-1)

Sale price $24.38 Regular price $39.00
Shipping calculated at checkout.

Mechanical Fuel Pump – Fits Yamaha 25-90 HP, Suzuki 8-65 HP & Tohatsu 25-115 HP (Replaces 6A0-24410-00, 15100-94300, 356-04000-1) is backordered and will ship as soon as it is back in stock.


Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This aftermarket Mechanical Fuel Pump is a direct-fit replacement for a wide range of Yamaha, Suzuki, and Tohatsu/Nissan 2-stroke outboard engines. It is designed to restore original fuel system performance on models including Yamaha 25–90 HP (1984–2009), Suzuki 8–65 HP (1986–2000), and Tohatsu/Nissan 25–115 HP engines, ensuring reliable fuel delivery operated by engine crankcase pressure.

It serves as a direct cross-reference for multiple OEM part numbers, including Yamaha 6A0-24410-00, Suzuki 15100-94300, and Tohatsu 356-04000-1, as well as aftermarket equivalents from Sierra and Mallory.

  • Installs as a direct OEM-style replacement for a straightforward fit.
  • Constructed with a durable metal housing to withstand the marine environment.
  • Operates mechanically via engine crankcase pressure pulses, just like the original factory part.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number
Yamaha 663-24410-00
Yamaha 692-24410-00
Yamaha 6A0-24410-00
Yamaha 6A0-24410-01
Yamaha 6A0-24410-02
Yamaha 6A0-24410-03
Yamaha 6A0-24410-04
Yamaha 6A0-24410-05
Suzuki 15100-94300
Suzuki 15100-94301
Suzuki 15100-94302
Suzuki 15100-94303
Suzuki 15100-94310
Suzuki 15100-94311
Suzuki 15100-94312
Tohatsu 356-04000-0
Tohatsu 356-04000-1
Mallory 9-35300
Mallory 9-35305
Sierra 18-7334

Engine & Model Compatibility

Confirm your engine model/year in the table below.

Yamaha Compatibility: Fits various 2-stroke models from 25 HP to 90 HP manufactured between 1984 and 2009.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Yamaha 2-Stroke 25 2-Stroke 1994 6A0-24410-00-00 2 cylinder, 2.638 bore
Yamaha 2-Stroke 30 2-Stroke 1994–1997 6A0-24410-00-00 2 cylinder, 2.638 bore
Yamaha 2-Stroke 40 2-Stroke 1984–2006 6A0-24410-00-00 3 cylinder, 2.638 bore
Yamaha 2-Stroke 48 2-Stroke 1995–2000 6A0-24410-00-00 2 cylinder, 3.228 bore
Yamaha 2-Stroke 50 2-Stroke 1984–2008 6A0-24410-00-00 3 cylinder, 2.638 bore
Yamaha 2-Stroke 55 2-Stroke 1989–2005 6A0-24410-00-00 Various models
Yamaha 2-Stroke 60 2-Stroke 1991–2006 6A0-24410-00-00 3 cylinder, 2.834 bore
Yamaha 2-Stroke 70 2-Stroke 1986–2008 6A0-24410-00-00 3 cylinder, 2.834 bore
Yamaha 2-Stroke 75 2-Stroke 1994–1999 6A0-24410-00-00 3 cylinder, 3.228 bore
Yamaha 2-Stroke 85 2-Stroke 1990–1994 6A0-24410-00-00 3 cylinder, 3.228 bore
Yamaha 2-Stroke 90 2-Stroke 1984–2009 6A0-24410-00-00 3 cylinder, 3.228 bore
Yamaha Jet 40 2-Stroke 1992–2000 6A0-24410-00-00 3 cylinder jet model
Yamaha Jet 50 2-Stroke 1991–1999 6A0-24410-00-00 3 cylinder jet model
Yamaha Jet 90 2-Stroke 1991–1999 6A0-24410-00-00 3 cylinder jet model
Yamaha Commercial 40 2-Stroke 1995–1997 6A0-24410-00-00 2 cylinder commercial model

Suzuki Compatibility: Fits various DT series 2-stroke models from 8 HP to 65 HP manufactured between 1986 and 2000.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Suzuki DT8C 8 2-Stroke 1986–1998 15100-94300
Suzuki DT9.9C 9.9 2-Stroke 1986–1998 15100-94300
Suzuki DT20 20 2-Stroke 1986–1998 15100-94300
Suzuki DT25/DT25C 25 2-Stroke 1989–2000 15100-94300 3 cylinder, 2.440 bore
Suzuki DT30/DT30C 30 2-Stroke 1988–1997 15100-94300 3 cylinder, 2.440 bore
Suzuki DT35 35 2-Stroke 1987–1989 15100-94300 2 cylinder
Suzuki DT40/DT40C 40 2-Stroke 1986–1998 15100-94300 2 cylinder, 3.110 bore
Suzuki PU40 40 2-Stroke 1989–1994 15100-94300 2 & 4 cylinder models
Suzuki DT50 50 2-Stroke 1986–1997 15100-94300
Suzuki DT55 55 2-Stroke 1988–1997 15100-94300 3 cylinder, 2.874 bore
Suzuki PU55 55 2-Stroke 1989–1994 15100-94300 3 & 4 cylinder models
Suzuki DT60 60 2-Stroke 1986–1997 15100-94300
Suzuki DT65 65 2-Stroke 1988–1997 15100-94300 3 cylinder, 2.874 bore

Tohatsu/Nissan Compatibility: Fits a range of 2-stroke outboards from 25 HP to 115 HP. Please verify your model is listed.

Brand Model Rated HP Stroke OEM Part No.
Tohatsu M25C3, NS25C3 25 2-Stroke 356-04000-1
Tohatsu M30A4, NS30A4 30 2-Stroke 356-04000-1
Tohatsu M40C, MD40B2, MD40B (AQ) 40 2-Stroke 356-04000-1
Nissan NS40C, NSD40B2, NSD40B (AQ) 40 2-Stroke 356-04000-1
Tohatsu MD50B2, MD50B (AQ) 50 2-Stroke 356-04000-1
Nissan NSD50B2, NSD50B (AQ) 50 2-Stroke 356-04000-1
Tohatsu M70C, MD70B, MD70B (AQ) 70 2-Stroke 356-04000-1
Nissan NS70C, NSD70B, NSD70B (AQ) 70 2-Stroke 356-04000-1
Tohatsu MD75C2 75 2-Stroke 356-04000-1
Nissan NSD75C2 75 2-Stroke 356-04000-1
Tohatsu M90A, MD90B, MD90B (AQ), MD90C2 90 2-Stroke 356-04000-1
Nissan NS90A, NSD90B, NSD90B (AQ), NSD90C2 90 2-Stroke 356-04000-1
Tohatsu MD115A2 115 2-Stroke 356-04000-1
Nissan NSD115A2 115 2-Stroke 356-04000-1

Technical Specs

Product Type
Mechanical Fuel Pump
Installation
Direct OEM Replacement
Fuel Type
Gasoline
Connection
Hose Barb
Housing Material
Metal/Stainless Steel
Housing Color
Silver/Metal
Weight
0.17 kg (0.38 lbs)
Fitting Type
Hose Barb
Working Pressure
Stock OEM Specification
Warranty
Sierra: Limited Lifetime, Aftermarket brands: varies
Other Technical Attributes
Mechanical pump operated by engine crankcase pressure

What’s in the Box

  • 1 x Fuel Pump (6A0-24410-00/15100-94300/356-04000-1)
  • Note: Package contents can vary by brand. Some may include a gasket or clips, while others include only the pump.

Installation Notes

  1. Disconnect the battery and relieve any pressure from the fuel system.
  2. Place absorbent rags under the fuel pump to catch any spilled fuel.
  3. Carefully disconnect the inlet, outlet, and pulse fuel lines from the pump. Note their orientation.
  4. Remove the mounting bolts securing the old fuel pump and detach it from the engine block.
  5. Clean the mounting surface on the engine block, removing any old gasket material.
  6. Install the new fuel pump, ensuring the gasket (if required) is correctly seated.
  7. Secure the pump with the mounting bolts, tightening them to the manufacturer's specified torque.
  8. Reconnect the fuel lines to their correct positions on the new pump.
  9. Reconnect the battery, prime the fuel system if necessary, and check for any leaks before starting the engine.

Troubleshooting & FAQ

How do I know if my fuel pump is failing?

Common signs of a failing mechanical fuel pump include the engine sputtering at high speeds, loss of power, difficulty starting, or the engine stalling and not restarting. You may also find fuel leaking from the pump body, which indicates a ruptured internal diaphragm and requires immediate replacement.

Does this fuel pump include a new gasket?

Package contents vary by manufacturer. While some aftermarket brands may include a gasket and clips, many—including the direct Sierra replacement—do not. We recommend inspecting your old gasket. If it is damaged or worn, you should purchase a new one separately to ensure a proper seal.

How can I be sure this fits my specific engine?

This pump fits a very wide range of models. The best way to confirm fitment is to check your original part number against the list in the Part Number Matrix. Additionally, consult the Engine & Model Compatibility tables on this page to find your engine's HP, model, and year.

What is the difference between this mechanical pump and an electric one?

This is a mechanical fuel pump, which is driven by the pressure pulses from the engine's crankcase. It's a simple, reliable design common in many 2-stroke outboards. Electric fuel pumps use an internal electric motor and are typically found on fuel-injected (EFI) or larger carbureted 4-stroke engines.

What is the recommended replacement interval?

There is no fixed replacement interval for mechanical fuel pumps. They are typically replaced when they fail. However, for preventative maintenance, it is wise to inspect the pump for any signs of leaks or damage during regular service intervals (e.g., every 100-300 hours) as recommended in your engine's service manual.

OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

Shipping speed & cost

We ship worldwide quickly—typical transit 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

Warranty & returns

Covered by a 1-year warranty against manufacturing defects under normal use. If issues arise, contact support with your order details. Returns are accepted within our standard window (unused & in original condition). See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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