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VRO Fuel Pump Assembly – Fits Johnson/Evinrude 120-300hp V4/V6/V8 (Replaces 5004558, 438400)

Regular price $134.40

Worry-free returns

You may return most new, unopened items within 7 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).

You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).

If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.

Delivery and Shipping

Free standard shipping on all orders under 1 KG

If you have any questions, feel free to email us at info@sierramarines.com, and we’ll get back to you within 20–36 hours.

Product Details

This is a replacement VRO Fuel Pump Assembly for Johnson/Evinrude 120-300hp V4/V6/V8 outboard engines. It is designed for 2-Stroke V4, V6, and V8 models, including 90° Looper and Crossflow engines, primarily from the 1990s to the early 2000s. Note that this pump is intended for applications where the VRO (Variable Ratio Oiling) system has been disconnected, requiring the use of premixed fuel and oil.

It serves as a direct cross-reference for Evinrude/Johnson part numbers 5004558, 438400, 435555, 435556, 435558, 435560, 435782, 435784, 435953, 435955, 435936, and the current supersession 5007420.

  • Installation method is an external bracket mount.
  • Designed exclusively for use with gasoline premixed with oil at a 50:1 ratio.
  • Features OEM-style fittings for secure fuel line connections.

Part Number Matrix

Use this matrix to confirm equivalent references across OEM and aftermarket.

Brand Part Number Superseded By
Evinrude/Johnson 435555 5007420
Evinrude/Johnson 435556 5007420
Evinrude/Johnson 435558 5007420
Evinrude/Johnson 435560 5007420
Evinrude/Johnson 435782 5007420
Evinrude/Johnson 435784 5007420
Evinrude/Johnson 435953 5007420
Evinrude/Johnson 435955 5007420
Evinrude/Johnson 435936 5007420
Evinrude/Johnson 438400 5007420
Evinrude/Johnson 5004558 5007420
Evinrude/Johnson 5007420 Current Part

Engine & Model Compatibility

Confirm your engine model/year in the table below.

This pump fits a wide range of Johnson and Evinrude V4, V6, and V8 outboards. Please verify your specific model and note that some V6 applications may require minor bracket modification.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Evinrude V4 Looper Models 120 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Evinrude V4 Looper Models 130 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Evinrude V4 Looper Models 140 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Evinrude V6/V8 Models 250 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Evinrude V6/V8 Models 300 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Johnson V4 Looper Models 120 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Johnson V4 Looper Models 130 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Johnson V4 Looper Models 140 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Johnson V6/V8 Models 250 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil
Johnson V6/V8 Models 300 2-Stroke 1990s–2000s 5004558 Must premix fuel/oil

Technical Specs

Product Type
VRO Fuel Pump Assembly
Installation
External mount (bracket mounted)
Fuel Type
Gasoline (premixed with oil at 50:1 ratio)
Connection
Multiple fuel line connections for pressure/return
Housing Material
Marine-grade polymer with metal components
Housing Color
Black
Dimensions
Package: 22×14×11 cm
Weight
748g (1.65 lbs)
Fitting Type
OEM-style fittings for fuel line connections
Other Technical Attributes
Designed for use with premixed fuel only; VRO oil injection system is bypassed

What’s in the Box

  • 1 x VRO Fuel Pump Assembly (equivalent to 5004558)

Installation Notes

  1. Disconnect the battery terminals and ensure the work area is well-ventilated.
  2. Carefully relieve any pressure from the fuel system.
  3. Label and disconnect the fuel lines and any electrical connectors from the old pump.
  4. Unbolt and remove the old fuel pump assembly from its mounting bracket.
  5. Note: Some V6 engine applications may require minor modification to the mounting bracket for a secure fit. Compare the new and old units before proceeding.
  6. Mount the new fuel pump assembly onto the bracket.
  7. Reconnect the fuel lines and electrical connectors according to your labels.
  8. Prime the fuel system as per your engine manufacturer’s instructions.
  9. Once installed, turn the key to the "on" position (without starting) and carefully check all connections for leaks.
  10. Start the engine and perform a final leak check before resuming normal operation.

Troubleshooting & FAQ

Will this pump work with my active VRO oil injection system?

No. This is a VRO-delete style fuel pump assembly intended for engines where the oil injection system has been bypassed. You must use premixed gasoline and oil (typically at a 50:1 ratio) with this pump.

How do I know if my fuel pump is failing?

Common symptoms of a failing fuel pump include difficulty starting the engine, engine bogging down or stalling, sputtering at high speeds, a noticeable loss of power, or uneven running.

Does this part fit all V6 models listed?

This pump fits many 90° V4 and some V6 models. However, there are discrepancies across sources regarding V6 compatibility. Some V6 applications may require modification to the mounting bracket for proper alignment and fitment. Always compare the new pump to your original part before installation.

What is the main difference between OEM and this aftermarket part?

This is an aftermarket replacement part, not a genuine OEM component. It has been engineered to meet or exceed original equipment specifications for performance and fit but is offered at a more competitive price point.

What is the recommended replacement interval for a fuel pump?

There is no fixed replacement interval; fuel pumps are typically replaced only when they fail. Lifespan can be affected by fuel quality, ethanol content, and operating conditions. Regular inspection for leaks and performance issues is recommended.

What is the difference between OEM vs. Aftermarket?

This listing is an aftermarket replacement (not OEM). Built to OEM-level specifications with comparable materials. Manufactured in an ISO 9002 facility, batch-inspected for consistency.

How fast is shipping and what does it cost?

We ship worldwide quickly—typical transit is 5–15 days. Standard shipping is free; expedited options appear at checkout where available.

What is the warranty and return policy?

This part is covered by a 1-year warranty against manufacturing defects under normal use. If you encounter any issues, contact our support team with your order details. Returns are accepted within our standard window for unused items in their original condition. See our policy page or reach out for instructions.

Safety & Important Info

  • Verify images/specifications vs your original part. If anything differs—even if your model appears compatible—do not purchase.
  • This is an aftermarket replacement, not an OEM component.
  • Professional installation is recommended for safety and performance.

About Sea Sierra

  • Pro-Grade Standards — We supply marine parts engineered to OEM-level tolerances and tested for real-world conditions.
  • Fast Global Fulfillment — Free standard delivery to most regions in 5–15 days.
  • Manufacturer-Direct Value — Fair pricing without compromising on materials or QC.

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